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Technical Information · issue 6 of 1994

Cutting attachments: Color coding of nylon cutting

IssueTI 6/1994

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Page 1 of 7

TI 6/1994 page 1
Technical Information

                                                                                                    06.94

Engineering Changes on STIHL Cutting Attachments for Brushcutters

Contents

1.   Color coding of nylon cutting lines
2.   New STIHL Autocut 11-2 and Autocut 21-2 semi-automatic cutting heads, cutting head for FE 55
3.   New STIHL Autocut 25-2 semi-automatic cutting head

4.   Replacement nylon line (Ø 2.4 mm / 180 m reel)
5.   Cutting blades 230-4 (modified)
6.   Mounting STIHL Autocut 24-2 cutting head to gearhead

7.   Prewound spools (availability)

1. Color coding of nylon cutting lines
The different diameters of nylon lines will be color      Color coding will be introduced without any
coded in future. This advantage of this new color         changes to the existing part numbers of the nylon

coding is that the user can easily identify the line      lines, spools with nylon line or the cutting heads.
diameter without measuring, guessing or having to         Therefore, depending on the inventory situations, it
refer to documentation. The following table shows         is possible that these parts may been supplied for
the assignment of colors to the different line            a temporary period with the original and / or new

diameters. Orange has been retained as the color          color coding.

for the 2.4 mm line that is used with the majority of
the cutting heads.

 Line diameter                    Original color          New color                  Remarks
 (mm)

 1.6 Standard                     Orange                  Blue                       1) 2)
 1.6 "Quiet line"                 Orange                  Blue                       1) 3)

 2.0 Standard                     Orange                  Green
 2.0 "Quiet line"                 Orange                  Green                      4)
 2.4                              Orange                  Orange
 2.7                              Orange                  Red
 3.3                              Orange                  Black                      1) 2)

Remarks
1) Not available in all markets         3) For FE 35 and 40
2) For other brands                     4) For FE 55

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Technical Information 06.94 - Page 2

2. New STIHL Autocut 11-2 and Autocut 21-2
   semi-automatic cutting heads,
   cutting head for FE 55

These new cutting heads have been developed
from the Autocut 10-2 and Autocut 20-2 as well as
the cutting head for the FE 55 electric trimmer.
There have been no changes to the method of
operation or the applications, but the appearance
of the spool housing has changed (1, 2).
The new spool housing (2) features an integrally
molded, projecting flange (8) which helps prevent
the cutting lines breaking off directly at the guide

sleeves.

Furthermore, lugs (9) are positioned on the flange
at either side of the guide sleeves. When cutting

close to solid obstacles the nylon lines hug the
contour of the lugs so that they are not bent back or
severed by the objects they come into contact with.
This helps to considerably reduce the amount of
nylon line wasted as a result of breakages.
The new and original spool housings are
interchangeable.

The name of the cutting head is marked on each of
the spools (4, 6). The names have been extended,

e.g. from "Autocut 20" to "Autocut 20 - 21" to                                                4, 6
make the spools universally suitable for the
original and new versions of the cutting heads.
The part numbers remain unchanged.

The spool for the FE 55 cutting head is marked
"Autocut 10 - 11", but equipped with a 2 mm diame-

ter quiet line. Owing to country-specific approval
and noise regulations, the FE 55 must be operated
with a "quiet" cutting line.

Parts availability

The new spool housing with flange (1) has been             STIHL Autocut 10-2, Autocut 11-2, Autocut
allocated the part number of the original spool            20-2, Autocut 21-2 cutting heads and the
housing without flange (4004 710 3600) -                   cutting heads for the FE 55 may only be used
see summary.                                               in conjunction with a deflector shield that is
It is therefore possible that spool housings with or       equipped with a line limiting blade.
without flange will be supplied from the factory for a
temporary period.

The original spool housing without flange (2) has
been allocated the new part number 4004 710 3601
for markets that will continue to use the original
versions of the cutting heads.
"Autocut 10-2" head

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Technical Information 06.94 - Page 3

Summary

Part Name                         Original              New                  Key     Rem.      PG     MOQ   MOQ
                                  version               version                                         H     V

including                         4004 710 2100         4004 710 2100                 1)
items 1, 3 and 4:
"Autocut 11-2" head
including                         ---                   4004 710 2105                          7311     1     1
items 2 to 4:
Spool housing (without flange)
Spool housing (with flange)       4004 710 3600         4004 710 3601          1      2)       5710     1     1

Spool with line;                  ---                   4004 710 3600          2      3)       5710     1     1

including item 4:                 4004 710 4300         4004 710 4300          3      4)
Spool
                                  4004 713 3000         4004 713 3000          4      4)

"Autocut 20-2" head
including                         4002 710 2106         4002 710 2106                 1)
items 1, 5 and 6:

"Autocut 21-2" head
including                         ---                   4002 710 2113                          7311     1     1
items 2, 5 and 6:
Spool with line;
including item 6:                 4002 710 4307
                                                        4002 710 4307          5      4)
Spool
                                  4002 713 3007         4002 713 3007          6      4)
Cutting head for FE 55
(without flange);

including                         -*-                   -*-                           5)
items 1, 4 and 7:
Cutting head for FE 55
(with flange);

including                         ---                   -*-                           5)

items 2, 4 and 7:
Spool with line;
including item 4:                 4004 710 4304         4004 710 4304          7      4)

all other parts
as before

Modification to be introduced:
in progress

Remarks

1)   Part remains available in some countries

2)   Original version of part will be supplied from factory only as long as existing stocks last
3)   New version of part can also be used for original-type cutting heads
4)   Unmodified version of part will be supplied until existing factory stocks are exhausted
5)   Part not available as separate item

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Technical Information 06.94 - Page 4

3.   New STIHL Autocut 25-2
     semi-automatic cutting head

This new cutting head was developed from the
STIHL Autocut 30-2 but is slightly smaller and
lighter. The Autocut 25-2 is recommended for use
with the models FS 44, 66, 74, 76, 81, 86, 96, 106
and FR 106. The new cutting head offers very
good acceleration when used with these models.

As the designation indicates, the Autocut 25-2
operates with two cutting lines. Approx. 10 meters
of 2.4 mm diameter nylon line fits on the partitioned

spool. Various lengths of nylon line are available
for refilling the spool (see summary).

Nylon line feed is effected by tapping the head on
the ground during cutting. This advances approx.
3 cm (11/2") of fresh nylon line. Cutting lines are
trimmed to their maximum permissible length by
the blade on the deflector. For this reason the
cutting head should not be tapped on the ground
unnecessarily while the line length is still adequate.

Semi-automatic feed is possible only if both cutting

lines are at least 3 cm (11/2") long. This ensures
that there is sufficient centrifugal force to activate
the feed mechanism.

 The STIHL Autocut 25-2 cutting head has to

 be used only be used in conjunction with a
 deflector shield that is equipped with a line

 limiting blade.

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Technical Information 06.94 - Page 5

Replacement parts

Part Name                        Part No.                  Key       Rem.        PG       MOQ     MOQ
                                                                                            H       V

"Autocut 25-2" head             4002 710 2108                                    7311       1           1
consisting of items 1 to 8:
Top                             4002 713 9608                   1                5710       1         1
Sleeve (2x)                     4003 713 8300                   2    1)          5710       5         5
Nut M10                         4002 713 6801                   3    1)          5710       1        10
Spring                          0000 997 1501                   4                5950       1        10
Spool with line;                4002 710 4313                   5                7310       1         1

consisting of items 6 and 7:

Spool                           4002 713 3008                   6                5710       1           1
Nylon line
Ø 2.4 mm x 5 m

(0.095" dia. x 16’8") (2x)      -*-                             7    2)
Base                            4002 713 9708                   8                5710       1           1

Replacement nylon line,
Ø 2.4 mm (0.095"):
15 m (15 ft)                    0000 930 2243                   9                7310       1           1
44 m (143 ft / lb)
87 m (285 ft / 1 lb)
                                0000 930 2244
                                0000 930 2245
                                                                9
                                                                9
                                                                                 7310
                                                                                 7310
                                                                                            1
                                                                                            1
                                                                                                        1
                                                                                                        1
261 m (855 ft / 3 lb)           0000 930 2246                   9                7310       1           1
434 m (1425 ft / 5 lb)          0000 930 2247                   9                7310       1           1

Remarks

1) Part is also used in STIHL Autocut 30-2
2) Required lengths must be cut from reel of replacement line (see item 9) to specifications in owner’s
   manual

4. Replacement nylon line

For some time the 261 m (855 ft) reel of 2.4 mm
(0.095") diameter nylon line (0000 930 2246) has
been supplied in place of the 180 m (590 ft) reel

(0000 930 2215).

Summary

Part Name                       Original              New                 Key      Rem.   PG     MOQ        MOQ

                                version               version                                      H          V

Nylon line
Ø 2.4 mm / 180 m (590 ft)       0000 930 2215        ---                    1)
Nylon line
Ø 2.4 mm / 261 m (855 ft)       ---                  0000 930 2246                        7310      1        1

Modification to be introduced: in progress

Remarks
1) Original version of part no longer available from factory

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Technical Information 06.94 - Page 6

5. Cutting blades 230-4

Cutting blades 230-4 with a longer and
sharper cutting edge (1) will be shipped in the
foreseeable future. The blunt part of the blade
which previously ran at an acute angle up to the
outer edge of the blade (shaded area in ill. 2) now
stops about 15 mm (19/32")sooner (see ill. 3).                  1
The resharpening procedure described in the
owner’s manual remains unchanged.


                                                                           15
                                                                         (19/32")

                                                                3
                                                                                1

Summary

Part Name                        Original             New
                                                                    fo    Key       Rem.     PG   MOQ   MOQ
                                 version              version                                       H     V
Cutting blade 230-4
(mounting bore 25.4 mm )         4001 713 3801        4001 713 3801                 1)

Cutting blade 230-4
(mounting bore 20 mm)            4000 713 3801        4000 713 3801                 1)

Modification to be introduced: in progress

Remarks
1) Unmodified version of part will be supplied until existing factory stocks are exhausted

6. Mounting STIHL Autocut 24-2 cutting
   head to gearhead

  When mounting this cutting head to the
                                                                    14

  gearhead note that the plain washer
  4112 713 8500 (2) must be fitted between the                      25
  thrust washer (1) and guard washer (3).

                                                                    36

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Technical Information 06.94 - Page 7

7. Prewound spools

Prewound spools have been available for cutting
heads on the European market for some time.
They are now packaged in cardboard in the
interests of environment-friendly recycling.

The following table shows all available prewound
spools and their assignment to the cutting heads:

 Cutting head          Part No.              Prewound spool        Rem.
                                             Part No.
 Autocut 10-2          4004 710 2100         4004 710 4300         1)

 Autocut 11-2          4004 710 2105         4004 710 4300         1)

 Autocut 20-2          4002 710 2106         4002 710 4307         1)
 Autocut 21-2          4002 710 2113         4002 710 4307         1)
 Autocut 25-2          4002 710 2108         4002 710 4313    fo   1)
 Autocut 30-2          4002 710 2107         4002 710 4311         1)
 Autocut 40-2          4003 710 2125         4003 710 4303         1)

 Autocut 40-4          4003 710 2120         4003 710 4302         1)
 Supercut 10-1         4004 710 2110         4004 710 4302         1)
 Supercut 20-1         4002 710 2160         4002 710 4304         1)

 Supercut 20-2         4002 710 2162         4002 710 4309         1)
 Supercut 2-1          4002 710 2145         4002 710 4381         1)
 Supercut 2-2          4002 710 2140         4002 710 4380         1)

 Supercut 40-2         4003 710 2140         4002 710 4380         1)

 Cutting head for      -*-                   4004 710 4304         1) 2)
 FE 55

Remarks

1) Product group (PG) = 7310, MOQ H = 1, MOQ V = 1.
2) Cutting head for FE 55 is not available as separate item

Last Technical Information on cutting attachments for brushcutters: 41.92

(Technical Information 5.94 refers to a specific sales territory and has not been issued to all countries.)

Waiblingen, March 8, 1994                                                          Andreas Stihl
D1/MTK-na                                                                          Technical Documentation

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