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Technical Information · issue 3 of 1996

Carburetor (Walbro replaces Zama)

Model 044 Chainsaws - Series 1128

IssueTI 3/1996
Engine family 1128
From serial 026 452 476, 30 991 111

Part changes (2)

WasBecomesWhat the bulletin says
1128 120 0617 1128 120 0619 1.=044=qhe original C3M-S5G carburetor 1128 120 0617 has been replaced by the HD-10 A carburetor 1128 120 0619.
1128 120 0618 1128 120 0620 The original C3M-S24 carburetor 1128 120 0618 has been replaced by the HD-11 carburetor 1128 120 0620.

Full text

Page 1 of 4

TI 3/1996 page 1
Technical Information

                                                                   03.96

Model 044 Chainsaws  -  Series 1128

Carburetor =Walbro replaces Zama

The original Zama carburetors will be replaced by
Walbro carburetors. This change helps further

improve performance.
The component parts of the original carburetors
(Zama) will remain available as spares. Type data

is stamped on the carburetors.

1.===044
The original C3M-S5G carburetor 1128 120 0617
has been replaced by the HD-10 A carburetor
1128 120 0619.

Service note
If the HD-10 A carburetor is installed in an older
saw (up to machine number X 026 452 476) to

replace a carburetor which has no compensator

connection, the saw will have to be converted to a
compensator. See TI 54.92, chapter "Air filter".

2.===044 arctic

The original C3M-S24 carburetor 1128 120 0618

has been replaced by the HD-11 carburetor
1128 120 0620. The HD-11 carburetor is the only
replacement carburetor for all 044 arctics. The

differences between the HD-11 and the HD-10 A
are the thermostatic switch 1128 430 0501 and
few pieces of mounting hardware. See chapter 4

"New spare parts".

Service note
The C3M-S23 carburetor 1128 120 0616 was
installed in saws equipped only with carburetor
heating (up to machine number X 30 991 111).
This carburetor is no longer available.
The HD-11 can be installed together with heating
element 1128 434 5101 by modifying the wiring
harness as follows:
)Technical Information 03.96  -  Page 2

•   Disconnect thermostatic switch/wiring harness.
•   Pull tab receptacle off the heating element.
•   Remove the carburetor.
•   Cut off the tab receptacle.
•   Slip the insulating tube 1121 442 0402 over
    the wire.
•   Use crimping tool 5910 890 8210 to attach
    terminal socket 1118 431 6700.
    Proper crimping is described in TI 47.92,
    page 5.
•   Install new carburetor and heating element

                                                                                         132TI011 KN
    1128 434 5101 (see TI 07.95).

•

    Connect switch and heating element to wiring
    harness, slip insulating tube over connector
    and position wires as shown in chapter 6 of
    TI 07.95.

3.=Summary

Item         Part Name                               Original         New             Rem.
                                                     version          version

             Carburetor C3M-S5G                      1128 120 0617    ---             1) 2)

             Carburetor HD-10 A                      ---              1128 120 0619
             Carburetor C3M-S24                      1128 120 0618    ---             1) 2)
             Carburetor HD 11                        ---              1128 120 0620

Modification to be introduced: in progress

5HPDUNV

1) Original version of part no longer available from factory

2) Component parts remain available as spares
)Technical Information 03.96  -  Page 3

4.=New spare parts

                                                                                       36
                                                                                                                            12

                                                                                                                            11
                                                                      4
                                                                  5
                                                              2                                                             10
                                                              1
                                                                              3
                                                                              8                                             9

                                                          18                      6
                                                                                       7

                                                    23                                                          20
                                                                                                           19

                                                                                                 27
                                               24                                                          29
                                          25

                                                                                                                 27
                     35                                                                                               28
                                                         13

        34
                                                         14
                                                                      fo                    21

                                                                                                                 16
                                                                                       21
                                                         15
                                                                                                                       17

                                                                                                                                 145ET009 SC
                                           32
                                                                                  31                  22
                                   33                    30

Item         Part Name                                                    Part No.                                              Rem.

             044 `~rburetor HD-10 A;                                      1128 120 0619
             including items 1 to 31
             044 WZVH=carburetor HD-11;

                                                                          1128 120 0620
             including items 1 to 29, 32 to 37
 1           Inlet needle                                                 4116 121 5100                                         1)
 2           Inlet control lever                                          4116 121 5000                                         1)

 3           Spring                                                       1128 122 3002
 4           Spindle                                                      1113 121 9200                                         1)
 5           Round head screw                                             1114 122 7400                                         1)

 6           Screw plug                                                   4117 122 9402                                         1)
 7           Valve jet                                                    1128 121 5403
 8           Fixed jet                                                    1128 121 5601
 9           Gasket                                                       1128 129 0906
10           Metering diaphragm                                           4116 121 4700                                         1)
11           End cover                                                    1128 121 0801
12           Collar screw                                                 1121 122 7101                                         1)
13           Strainer                                                     1114 121 7800                                         1)
14           Pump diaphragm                                               4116 121 4800                                         1)
15           Gasket                                                       4116 129 0902                                         1)
16           Torsion spring                                               1127 122 3205                                         1)
17           Throttle shaft with lever                                    1127 120 7100                                         1)
)Technical Information 03.96  -  Page 4

Item         Part Name                                   Part No.                 Rem.

18           E-clip                                      1117 122 9000            1)
19           Throttle shutter                            1128 121 3302
20           Round head screw                            1115 122 7400            1)
21           Torsion spring                              1127 122 3200            1)
22           Choke shaft with lever                      1127 120 7200            1)
23           E-clip                                      1123 122 9000            1)
24           Choke shutter                               1122 121 2900            1)
25           Round head screw                            1110 122 7400            1)
26           Idle speed screw                            1127 122 6200            1)

27           Spring                                      4116 122 3001            1)

28           High speed screw                            1127 122 6700            1)
29           Low speed screw                             4116 122 6800            1)
30           End cover                                   1127 121 0800            1)

31           Oval head screw                             1114 122 7100            1)
32           End cover                                   1128 121 0802
33           Oval head screw                             1128 122 7101
34           Clip

                                                         1128 122 9301            1)
35           Washer                                      1128 121 8602
36           Washer                                      1128 121 8603
37
38
             Thermostatic switch; including item 38
             Terminal pin
                                                         1128 430 0501
                                                         1118 431 6700            1)
39           Heating element                             1128 434 5101            1)
             Carburetor parts kit; including             1128 007 1066
             items 1 to 3, 9, 10, 13 to 15 and 27

Modification to be introduced: in progress

5HPDUNV

1) Part already available for other models

Last Technical Information on model 044: 20.95

                                                      Andreas Stihl - D1/MTK-st
 1996 Andreas Stihl                                  Technical Documentation          5726

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