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Technical Information · issue 10 of 1997

New Version of Model 020 Chainsaw

Model 020 chainsaws can be equipped with the

IssueTI 10/1997
Engine family 1129

Full text

Page 1 of 4

TI 10/1997 page 1
Technical Information

                                                                                                    10.97

New Version of Model 020 Chainsaw - Series 1129

The STIHL 020 is the sister model of the special-       This new chainsaw offers excellent control and
purpose 020 T but with a rear control handle.           handling and is therefore an ideal limbing saw for

With a weight of only 3.8 kg it is the lightest STIHL   small to medium-sized wood.
professional chainsaw and the entry-level unit in
this segment.                                           The outstanding balance and control of this model
                                                        have been achieved by optimizing the center of

                                                        gravity relative to the swivelling axis as well as the
                                                        moments of inertia and rotation.

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Technical Information 10.97 - Page 2

Contents

1.    Technical Description
2.    Specifications
3.    Special Accessories for User
4.    Service Accessories
5.    Repairs
6.    Spare Parts

1.      Technical Description
1.1     General

The 020 powerhead is virtually the same as that

of the 020 T. The only differences are the handle

system and the arrangement of the carburetor with
manifold, air filter and compensator. In addition,
the 020 is equipped with an intake air preheating

system for winter operation.

The following descriptions therefore refers to these

specific assemblies only.

1.2 Mixture Control System
1.2.1 Compensator
The 020’s mixture control system is equipped with
a compensator. A completely new feature is that

the connecting channel (arrow) between the
carburetor and air filter is shaped to double as a
grommet which protects and guides the carburetor
adjusting screws.

The compensator keeps the fuel content in the

mixture constant at all times, irrespective of air
filter contamination. The combustion mixture can
no longer become over-rich. And it is no longer
necessary to alter the setting of the high speed

screw when the air filter gets dirtier.

For a more detailed description of operation see
TI 07.91 (STIHL 066).
                                                                         144TI002 SC

1.2.2 Carburetor

Compared with the 020 T, the carburetor has been

modified. Its metering chamber end cover has a
connecting stub for the compensator. The lever on
the choke shaft has a dual attachment point for the
020 and 020 T and the adjusting screws are
sealed with an O-ring.

The position of the carburetor has been adapted to
suit the different handle system.

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Technical Information 10.97 - Page 3

1.2.3 Air Filter

The air filter is a large-area round element
equipped with a connecting stub for the
compensator. Its main features are an excellent
retention rate, long service life and easy handling.
Cleaning is necessary only when there is a
noticeable loss of engine power.

Removal and installation

Snap-on hooks hold the filter in position on the
filter base. No tools are needed for removal. After

taking off the carburetor box cover, the filter is

simply lifted up a little and pulled away to the rear.
To clean the inside of the element it is necessary
to remove the filter end cover by pressing the other

end of the element against a firm, flat base. The co-
ver must be refitted after cleaning so that it snaps
into place.

                                                                    144BA010 KN

                                                                                             144BA019 KN
The compensator stub automatically locates in the
connecting channel when the filter is refitted, and
the snap-on hooks are engaged by applying slight
pressure.

1.3   Intake Air Preheating System

With the intake air preheating system, heated
cooling air flows over the carburetor and is sucked
in as preheated combustion air through the filter.

This helps prevent the air filter and carburetor
icing up in cold operating conditions.

                                                                                  2
A cutout (1), which can be opened or closed with a
shutter (2), is provided for this purpose in the new
tank housing and carburetor box (handle frame).

Intake air preheating should only be activated at

temperatures below approx. 10 °C. It is necessary
to change back to the summer position at
temperatures above about 10 °C to avoid engine
running problems.

                                                                                  1
                                                                                      144TI003 SC

1.4   Cutting Attachments

Model 020 chainsaws can be equipped with the
same cutting attachments as the 020 T. See
catalog "Chains, Guide Bars and Accessories".

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Technical Information 10.97 - Page 4

2.      Specifications                                   5.2   Tightening Torques

Only the specifications that differ from the 020 T       Only the torques that differ from the 020 T are
are listed below. All other specifications are           listed below; all others are identical.
identical.
                                                         Plastorm screw P 6x32.5 for
Air filter:                      Large-area              front handle to handle frame             5.3 Nm
                                 round element
                                                         Spline screw for
                                                         stop buffer to tank housing              5.5 Nm
Continuous sound level Lpeq
to ISO 71821)                    99 dB(A)                Collar screw P 5 for
                                                         handle frame (rear handle)

Sound power level Lweq                                   to stop buffer                           2.0 Nm

to ISO 92071)                    109 db(A)

Vibration measurement aeq                                5.3   Repair Times

to ISO 75051)
– Handle, left                   4.4 m/s2                as 020 T
– Handle, right                  4.8 m/s2

Weight (powerhead                                        6.    Spare Parts
without bar and chain):          3.8 kg
1)
  Weighted equivalent level includes idling, full
                                                         The parts list for the 020 is included in the existing
                                                         parts list for the 020 T.
load and racing with the same duration of exposure

3.      Special Accessories for User

as 020 T

4.      Service Accessories

as 020 T

5.      Repairs

If the saw is started up in the course of repairs
or maintenance work, always observe all local
regulations and the safety precautions outlined in
the owner’s manual.

5.1     Service Notes

No special instructions are necessary for the
assemblies that differ from the 020 T. Refer to
the 020 T service manual for all other servicing
procedures.

                                                         Andreas Stihl - D1/MTK
© 1997 Andreas Stihl                                     Technical Documentation                           5928

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