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Technical Information · issue 32 of 1997

Gearhead

IssueTI 32/1997
From serial 35 221 994

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Page 1 of 3

TI 32/1997 page 1
Technical Information

                                                                                                 32.97

Brushcutters=======STIHL FS 44======- Series 4130
                   STIHL FS 74 =====- Series 4133
              =====STIHL FS 80, 85 =- Series 4137

1.=Gearhead

1.1=Different gear ratio,

 =splined output shaft

A new gearhead with a different gear ratio will be

installed in place of the original version in models
FS 80 and 85 from machine number X 35 221 994.
This modification is designed to help improve the
transmission of power between the engine and cut-
ting tool.
Furthermore, the new gearhead output shaft is spli-
ned (arrows) where it connects to the thrust plate /
thrust washer.

In order to further standardize spare parts, the new
gearhead with its splined output shaft will also be
available as a replacement for models FS 44 and

FS 74.

                                                                                                         342TI009 GM

1.2=O-ring / output shaft =FS 44

The modification to the gearhead was announced           Left: Original version
for model FS 44 in TI 19.96. The O-ring mentioned        Right: New version
in that TI, chapter 2.2, item 22, was not introduced

and has been deleted from the parts list (see Sum-
mary under See 1.2, item 17).

1.3=Comparison of gearhead data

Gearhead version            Part No.                   Gear ratio /               Shank of
                                                       Max. speed of              output shaft
                                                       output shaft (rpm)
Original                    4130 640 0100              1 : 1.33 / 7900            two flats
New                         4137 640 0100              1 : 1.40 / 7500            splined

 Rated
)32.97 - 2

1.4=Parts availability

To standardize replacements on existing machines
and gearhead versions, new gearheads will only
be supplied together with the new versions of the
thrust plate (14) and thrust washer (16).

1.5=Service note

The DG screws (3) in the new gearhead
4137 640 0100 must be tightened to a torque of
8.5 Nm (6.3 lbf.ft).

1.6=Summary


                          4, 5                                    10, 12
                            6, 7
                               8
                                   9
                                                    2, 3          13
                                       10, 11


                                                                  14, 15


                                                                  16
                                                                           393TI004 GM
)32.97 - 3

Item        Part Name                                 Original                 New                   Rem.
                                                      version                  version

            See 1.1
            Gearhead;                                 4130 640 0100                                  1)
            consisting of items
            1, 2, 4, 6 and 8 to 16:
            Gearhead;                                                          4137 640 0100
            consisting of items
            1, 3, 5 and 7 to 16:
 1          Gear housing                              4130 641 0300            4130 641 0305         2)
 2          Spline screw IS-M 5 x 20 (2x)             9022 371 1020            ---                   2)

 3          Spline screw DG 5 x 24 (2x)               ---                      9075 478 4159

 4          Retainer ring 22 x 1                      9456 621 2440            ---                   2)
 5          Retainer ring 24 x 1,2                    ---                      9456 621 2660
 6          Retainer ring 9.5 x 0.8                   9452 600 0750            ---                   2)

 7          Retainer ring 9.0 x 1.0                   ---                      9455 621 0750
 8          Grooved ball bearing 2Z                   9507 003 8056            9503 003 9853         2)
 9          Grooved ball bearing (2x)                 9507 003 8054            9503 003 9850         2)

10          Set of pinions;                           4130 640 7300            4130 640 7301         2)
            consisting of items 11 and 12;
11          Drive pinion                              -*-                      -*-                   3)
12
13
            Spur bevel gear
            Output shaft
                                                      -*-    fo
                                                      4130 642 0610
                                                                               -*-
                                                                               4130 642 0601
                                                                                                     3)
                                                                                                     2)
14          Thrust plate;                             4126 710 3800            4130 710 3801         2)
            including item 15
15          Protective washer                         -*-                      4112 717 2801         4)
16          Thrust washer                             4126 713 1600            4130 713 1600         2)

            See 1.2 =FS 44
            Gearhead;                                 4137 640 0100            4137 640 0100

            including item 17:
17          O-ring A 10 x 1.5                         9645 945 7509            ---                   2)

            All other parts as before

Modification to be introduced for 1.1:
- on FS 80, 85 from machine number X 35 221 994

- on FS 74       in progress
Modification to be introduced for 1.2:
- on FS 44       in progress

5HPDUNV
1) Original version of part will be supplied from factory only until existing stocks are exhausted
2) Original version of part remains available as spare

3) Part is not available as separate item
4) Original version is not a spare part

Last Technical Information on      FS 44:       TI 19.96
                                   FS 74:       TI 07.96
                                   FS 80, 85:   TI 36.96

 1997 Andreas Stihl                     Andreas Stihl - D1/MTK-na
                                         Technical Documentation                                          6123

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