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Technical Information · issue 45 of 1998

Service: Service Tool for Crankshaft; Clamp for Po

IssueTI 45/1998

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TI 45/1998 page 1
Technical Information

                                                                                                45.98

STIHL Workshop Service

Contents

1.   Clamp for power tools with drive shaft
2.   Service tool for crankshaft (ignition side)
3.   Electrical repair kit

4.   Fastener assortment

1. Clamp for power tools with drive shaft


        2
                                      1

                                                                                                           002TI000 KN

The new clamp 5910 890 8800 (1) holds power             Easily fitted and removed:
tools with a drive shaft in a convenient position for   The clamp’s two studs are secured to the
servicing work.                                         chainsaw assembly stand 5910 890 3100 (2)
                                                        with two M8 nuts (3) (it may be necessary to fit
Polyamide V-blocks help protect the clamped             washers on earlier versions of the assembly
shaft.                                                  stand).
)QRKVU=J=O

2. Service tool for crankshaft (ignition side)

                                                              3         6       7              8

                                              2
                                                                                           9



                                                                  fo                10
                                                                                                   11


                                                                              12                        13

                                                                                                              000TI000 KN

The original kit 5910 007 2220 for removing and          The other parts (6 to 13) of the original kit are also
installing the crankshaft will be replaced by kit        included in the new kit.

5910 007 2200.
                                                         Using the tool
Instead of the original welded service tool

5910 890 2220 (1), the new kit comes with                A label on the screw sleeve shows the assignment
screw sleeve 5910 890 1800 (2),                          of hole patterns to the different chainsaw and
drilled plate 5910 893 2101 (4) and                      power tool models.

drilled plate 5910 893 2102 (5).
                                                         Drilled plate 5910 893 2101 is suitable
The 18 hole patterns required at the moment are in       for chainsaw series:

two separate plates. The screw sleeve (2) is fitted      1111, 1113, 1115, 1117, 1118, 1119, 1121, 1122,
in one of the drilled plates.                            1124, 1125, 1128
                                                         and series 4205 cut-off machines.
Benefits
                                                         Drilled plate 5910 893 2102 is suitable
• Required hole pattern is much easier to find           for power tool series: 4105, 4128, 4134, 4137,
• Simple to update for future products                   4138, 4223, 4226, 4227, 4230, 4231, 4234.
• In the long term, a third drilled plate could be       Removal and installation of the crankshaft is
   added to maintain ease of use
                                                         described in the service manuals.
)QRKVU=J=P

Summary

Item        Part Name                                Original                   New              Rem.
                                                     version                    version

            Service tool ZS;                         5910 007 2220              5910 007 2200    1)
            including items 1 to 13:

  1         Service tool;                            5910 890 2220              ---              1)
            including item 3

  2         Screw sleeve;                            ---                        5910 890 1800

            including item 3

 3          Spindle                                  5910 893 8505              5910 893 8505    2)
 4          Plate (hole patterns 1 to 12)            ---                        5910 893 2101

 5          Plate (hole patterns 13 to 18)           ---                        5910 893 2102
 6          Screw sleeve                             5910 893 2420              5910 893 2420    2)
 7          Screw sleeve                             5910 893 2421              5910 893 2421    2)

 8          Screw IS M4 x 25 - 12.9 (3x)             9022 313 0740              9022 313 0740    2)
 9          Screw IS M5 x 72 x 35 - 10.9 (4x)        9022 341 1190              9022 341 1190    2)
10          Washer DIN 9021 - A 5.3; (2x)            9307 021 0120              9307 021 0120    2)
11
12
            Nut DIN 934 - M5 (2x)
            Sleeve
                                                     9210 260 0700
                                                     5910 893 1701
                                                                                9210 260 0700
                                                                                5910 893 1701
                                                                                                 2)
                                                                                                 2)
13          Sleeve                                   5910 893 1702              5910 893 1702    2)

Modification to be introduced: in progress

Remarks

1) Original version of part will be supplied from factory only as long as existing stocks last
2) Part remains unchanged
)QRKVU=J=Q

3. Electrical repair kit 5910 007 1050

The small hardware that is often required for            The parts are accommodated in a durable
repairing wiring harnesses has been put together         box in the order shown below.
in an "electrical repair kit".                           A contents list in the lid makes it easy to find the
                                                         required part.

     0751 030 8404      0751 030 8407   0751 030 8953   0751 030 8955      0751 030 8957      0751 030 8958

     0751 030 8454      0751 030 8490   1110 442 7000   1119 442 7000     1118 431 6700       1118 431 6600

     4119 431 6700      0751 030 8951   0751 030 8952   0751 030 8969      1125 448 1201      0000 448 1200

     0751 030 8470      0751 030 8487   0751 030 8491   0751 030 8954      1113 405 8810      1121 442 0402

                                                                                                                099IV001 KN

Contents

Item        Part Name                              Part No.                  Quantity

            Electrical repair kit;                 5910 007 1050             1
            including items 1 to 24

 1          Terminal socket DIN 46247-6.3-1/0.8    0751 030 8404             50
 2          Terminal socket DIN 46247-2.8-1/0.4    0751 030 8407             50
 3          Terminal socket DIN 46247-2.8-1/0.4    0751 030 8953             50

 4          Terminal socket DIN 46247-4.8-1/0.5    0751 030 8955             50
 5          Terminal socket DIN 46247-4.8-1/0.4    0751 030 8957             50
 6          Terminal socket DIN 46247-4.8-1/0.8    0751 030 8958             50
 7          Spade terminal DIN 46248-A6.3-1-MS     0751 030 8454             50
 8          Round connector sleeve 3.5             0751 030 8490             50
 9          Connector sleeve                       1110 442 7000             50
10          Connector pin                          1118 431 6600             50
11          Terminal socket                        1118 431 6700             50
12          Terminal socket                        1119 442 7000             50
)QRKVU=J=R

Item        Part Name                                  Part No.                  Quantity

13          Terminal socket                            4119 431 6700             50
14          Cable lug                                  0751 030 8951             50
15          Cable lug DIN 46225-A3-1                   0751 030 8952             50
16          Cable lug DIN 46225-A5-1.5                 0751 030 8969             50
17          Cable retainer                             1125 448 1201             20
18          Cable retainer                             0000 448 1200             20
49          Grommet                                    0751 030 8470             50
20          Round plug 4 mm                            0751 030 8487             50
21          Round receptacle 4 mm                      0751 030 8491             50
22          Parallel connector 0.75 ... 2.5 mm2        0751 030 8954             50

23          Shrink-on tube                             1113 405 8810             50

24          Tube 3.3 x 0.9 x 35                        1121 442 0402             50
25          Box                                        0000 900 9114              1

4. Fastener assortment 5910 007 1060

The screws and nuts most frequently needed have
been put together in a kit.
                                                             in the order shown below. A contents list in the lid
                                                             makes it easy to find the required part.
The parts are accommodated in a durable box

       9216 261 0700    9214 320 0900     0000 955 0801     0000 955 0804     9220 260 1100      0000 955 0802

            M5               M6                   M8                M8                M8              M8x1

     4126 642 7600      9220 260 1300     9048 216 1010     9022 313 0660     9022 313 0680      9022 341 0960

          M10x1L            M10x1            M5x18Z               IS M4x12       IS M4x16           IS M5x12

     9022 341 0980      9022 341 1010     9022 371 1020     9022 341 1300     9075 478 4115      9075 478 4155

         IS M5x16         IS M5x18          IS M5x20              IS M6x20       IS DG5x16         IS DG5x24

     9074 478 4435      9074 478 4675     9036 341 1020     9036 341 1050      0000 790 6101     0000 790 6102
                                                                                                                    099IV002 KN

         IS P6x19         IS P6x32,5         M5x20Z               M5x25Z
)QRKVU=J=S

Contents

Item        Part Name                           Part No.               Quantity

            Fastener assortment;                5910 007 1060
            including Pos. 1 to 25
 1          Nut M5                              9216 261 0700          10
 2          Locknut M6                          9214 320 0900          10
 3          Nut M8                              0000 955 0801          10
 4          Nut M8                              0000 955 0804          10
 5          Nut M8                              9220 260 1100          10
 6          Nut M 8x1                           0000 955 0802          10
 7          Nut M10x1 L                         4126 642 7600           3

 8          Nut M10x1                           9220 260 1300           5

 9          Screw M5x18Z                        9048 216 1010          10
10          Screw IS M4x12                      9022 313 0660          10
11          Screw IS M4x16                      9022 313 0680          10

12          Screw IS M5x12                      9022 341 0960          10
13          Screw IS M5x16                      9022 341 0980          10
14          Screw IS M5x18                      9022 341 1010          10

15          Screw IS M5x20                      9022 371 1020          10
16          Screw IS M6x20                      9022 341 1300          10
17          Screw DG 5x16                       9075 478 4115          10
18
19
            Screw DG 5x24
            Screw IS P6x19
                                                9075 478 4155
                                                9074 478 4435
                                                              fo       10
                                                                       10
20          Screw IS P6x32,5                    9074 478 4675          10
21          Screw M5 x 20 Z                     9036 341 1020          10
22          Screw M5 x 25 Z                     9036 341 1050          10
23          Screw assembly                      0000 790 6101           3

24          Screw assembly                      0000 790 6102           3
25          Box                                 0000 900 9114           1

Last Technical Information on STIHL Workshop Service: 44.95

  1998 Andreas Stihl AG & Co.                         Technical Documentation
  Waiblingen                                          D1/MTK-st                    6441

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