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Technical Information · issue 21 of 2000

Fuel Tank; Cylinder Mounting Screws; Muffler / shr

Model FS 120, 200 Clearing Saws – Series 4134

IssueTI 21/2000

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TI 21/2000 page 1
Technical Information

                                                                                                21.2000
Model FS 120, 200 Clearing Saws – Series 4134

Contents
1.   Fuel Tank
2.   Cylinder Mounting Screws
3.   Muffler / shroud
4.   Intake system (contact plate, filter housing)

1.     Fuel Tank
A modified intake hose and a new pickup body will          The weight in the new pickup body 0000 350 3506
be installed from serial number 2 44 148 251. To           is an integrally molded copper core. The new
ease identification, the modified intake hose              components further enhance operational reliability
4128 358 0800 is colored green instead of the              when the machine is swung back and forth.
previous black.

Summary

Item      Part Name                                  Previous              New                    Remarks
 1        Fuel tank;                                 4134 350 0400         4134 350 0400          1)
          including:
 2        Hose                                       4128 358 0800         4128 358 0800          1)
 3        Pickup body                                0000 350 3503         0000 350 3506          2)
Modification to be introduced: from serial number 2 44 148 251
Remarks
1) Only modified version of part is available from factory
2) Previous version of part remains available for other models

2.     Cylinder Mounting Screws
The previous IS DG 5x24 spline socket head cap             Service note:
screws used to mount the cylinder will be replaced         The longer screws should also be installed as a
from serial number 2 46 616 989 by the longer
                                                           matter of routine during repairs to older machines
IS DG 5x28 screws.
                                                           (tightening torque 10 Nm).

Summary

Item      Part Name                                  Previous              New                    Remarks
 1        Spline screw IS DG 5x24 (4x)               9075 478 4159         ---                    1)
 2        Spline screw IS DG 5x28 (4x)               ---                   9075 478 4175
Modification to be introduced: from serial number 2 46 616 989
Remarks
1) Previous version of part remains available as spare (for other components)

TI_21_2000_30_02.fm                                                                             english / USA
)m~ge 2                                                                                 Technical Information 21.2000

3.     Muffler / shroud
Mufflers have been further improved in the area of             Parts availability:
the exhaust outlet and the exhaust windows in the              The new mufflers can only be installed together with
shrouds have been modified accordingly.                        the new shrouds. Therefore, mufflers will be
These changes are effective with FS 120 serial no.             available with shroud for older machines for a
2 43 369 310 and FS 200 serial no. 2 43 418 855.               limited period.

                 1
       2                                     4                              1                            4
                                                                                               5
                                                                    3

                                                                     4134 140 0606
            4134 140 0600

                             4134 084 0900
                                                 250TI027 KN

                                                                                                                       250TI028 KN
                                                                                                      4134 084 0902

Previous muffler and shroud                                    New muffler and shroud

Summary

Item       Part Name                                     Previous                    New                     Remarks
 1         Muffler (USA);                                4134 140 0600               4134 140 0606           1)2)3)
           including items 2, 3:
 2         Screen                                        4134 141 9000               ---
 3         Stub with screen                              ---                         4140 140 6900
 4         Shroud                                        4134 084 0900               4134 084 0902           1)2)
 5         Spacer (USA)                                  ---                         4134 084 6800
Modification to be introduced: from FS 120 serial no. 2 43 369 310 and FS 200 serial no. 2 43 418 855
Remarks
1) Previous version of part is no longer available from factory
2) New version of part may only be used together with new version of shroud
3) For all machines with spark arresting screen in exhaust muffler

                                                                                                     TI_21_2000_30_02.fm

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TI 21/2000 page 2
Technical Information 21.2000                                                                                          Page 3

4.        Intake system (contact plate, filter
          housing)

4.1       Contact plate / throttle cable
                                                                      4.2.1 Insert
              3       4 2
                                                                      Two inserts (2) have been installed for some time in
                                                                      the filter housing (1) to improve the security of the
                                                                      carburetor mounting.

                                                                      4.2.2 Gasket
                                                    5
                                                                      Self-adhesive gasket 4134 129 0900 (4) is
              6       1                                               installed from serial number 2 47 951 505 to
                                                                      optimize the seal between the filter housing (1)

                                                        250TI021 KN
                                                                      and heat shield (3).
                                                                      Factory-supplied replacement filter housings come
                                                                      with the gasket already bonded in position.
A contact plate (3) and an additional gasket
4128 129 0900 (4) have been installed for some                        The adhesive gasket simplifies assembly of the heat
time to ensure that the throttle cable (1) is                         shield and filter housing during repair work.
electrically connected to the engine’s ground via                     Service note:
the carburetor (2) and thus to the ignition system’s
ground.                                                               Install the new gasket 4134 129 0900 on earlier
                                                                      machines when carrying out repairs in the area of
When the hex nuts (5) are tightened, the claw on                      the carburetor.
the contact plate (arrow) is pressed into the collar
screw (6) and makes electrical contact with the
carburetor.

4.2       Filter housing (insert, gasket)

                                                                                                              5
                  1              3          1

                                                                                                                             250TI023 KN
                                                                                                                  2

                  2
      2                                                               To fit the gasket (2), first make sure the filter housing
                                                4                     is free from oil, grease and dirt. Then peel off the
                                                                      light backing sheet (5), line up the holes and stick
                                                       250TI022 KN

                                                                      the gasket in position.

TI_21_2000_30_02.fm
)m~ge 4                                                                              Technical Information 21.2000

4.3    Collar screws
                                                                 Service note
                                                                 It is essential to use the longer collar screw
                                                                 4134 122 6601 when upgrading previous machine
                          40 mm                                  versions with all the parts described in 4.1 and 4.2.
                         (1 18/32")
                                                                 Note on spare parts
                                                                 For a short period of time the factory shipped the
                           42 mm                                 previous collar screw 4134 122 6600 in a version

                                                   250TI024 KN
                                                                 that is 2 mm longer. This interim version may be
                         (1 21/32")                              used like the new version and put into stock under
                                                                 part number 4134 122 6601.
Top:    Previous version
Bottom: New version

The sum of the individual modifications described in
chapters 4.1 and 4.2 necessitated a 2 mm increase
in the length of the collar screw. For this reason a
new longer collar screw 4134 122 6601 has been
installed for some time on the production line
together with the contact plate.

4.4    Summary

Item     Part Name                                         Previous              New                      Remarks
 1       Contact plate                                     ---                   4134 431 7000
 2       Gasket (2x)                                       4128 129 0900         4128 129 0900            1)
 3       Filter housing;
         including item 4:                                 4134 140 2800         4134 140 2800            2)
 4       Gasket                                            ---                   4134 129 0900
 5       Collar screw (2x)                                 4134 122 6600         4134 122 6601            3)
Modification to be introduced
– for items 3 and 4:                from serial number 2 47 951 505
– for all other items:              in progress
Remarks
1) Quantity changed from 1 to 2
2) Only modified version of part is available from factory
3) Previous version of part will be supplied from factory only as long as existing stocks last

Last Technical Information on models FS 120, 200: 42.97

© 2000 Andreas Stihl AG & Co.                                    Technical Documentation
  Waiblingen                                                     D1/MTK-na                                       7017

                                                                                                   TI_21_2000_30_02.fm

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