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Technical Information · issue 51 of 2000

STIHL Rollomatic E Super .404” guide bar – 150 cm

IssueTI 51/2000

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Technical Information

                                                                                            51.2000
New STIHL Rollomatic E Super .404” Guide Bar – 150 cm (60”)

Contents
1.   STIHL Rollomatic E Super .404” guide bar – 150 cm (60”)
2.   Helper’s handle

3.   Guard rail

4.   Instruction sheets
5.   Summary

1.    STIHL Rollomatic E Super .404”
      guide bar – 150 cm (60”)
To further enhance operator convenience, the
existing 150 cm (60”) Duromatic will be replaced by
the new 150 cm (60”) Rollomatic E Super.
The longest guide bar in the line combines the
benefits of Rollomatic and Duromatic bars:

.    Higher chain tension can be used from the start.
.    Operator can work for longer periods before
     having to retension the chain.

                                                                                                           689TI039 KN
.    Friction at bar nose is considerably reduced.

.    Less wear on guide bar and chain.
Some countries specify the use of a helper’s handle     Top:   Slot in previous Duromatic bar
on guide bars with a length of 105 cm (41”) or more.    Bottom:Slot in new Rollomatic bar

Its use is recommended in all other countries.
                                                        The slot for mounting the helper’s handle on the

                                                        Rollomatic has been moved 130 mm (5.1”) to the
                                                        rear. An extension arm is now used to mount the
                                                        helper’s handle to the guide bar.

TI_51_2000_01_01.fm                                                                     englisch / english
)m~ge 2                                                                                 Technical Information 51.2000

2.     Helper’s handle
Some countries specify the use of a helper’s handle                 Note: After completing the modifications, inspect all
on guide bars with a length of 105 cm (41”) or more.                parts for signs of damage (e.g. cracks in casting).
Its use is recommended in all other countries                       Replace any damaged parts.
An additional extension arm (see 2.3) is necessary                  Assembly is as shown in the illustrated instruction
to mount the helper’s handle to the new Rollomatic                  sheet (see 4.2) supplied with the helper’s handle or
guide bar. Existing helpers’ handles can be easily                  extension arm.
modified to suit the new bar.
                                                                    2.2   New version
2.1    Updating existing helpers’ handles

The following operations are necessary to mount

existing helpers’ handles to the new Rollomatic
guide bar:                                                                                                   2


                                                                                                                         689TI042 KN
                                                                            fo                      1

                                                                    New helpers’ handles (1) are now supplied in
                                                                    modified form. The loop handle (2) has additional
                                                      689TI040 KN

                                                                    guard plates (3) to enhance user safety. They

                                                                    reduce the risk of an incorrect hand position. The
.     Knock out the two guide pins. Use a suitable                  loop handle has been ergonomically designed.
      base for this operation.                                      The slot for mounting the helper’s handle on the
                                                                    Rollomatic bar has been moved 130 mm (5.1”) to

                                                                    the rear. This change necessitated the use of an

                                                                    additional extension arm between the guide bar and
        M10                                                         helper’s handle (see 2.3).
                                                                    Assembly is as shown in the illustrated instruction

                                                                    sheet (see 4.2) supplied with the helper’s handle or
               10 mm                                                extension arm.

                                                                    It is also possible to use the new helper’s handle
                                                                    with the previous Duromatic guide bar. The guide
                                                     689TI041 KN

                                                                    pins are simply inserted in the helper’s handle.

.     Tap M 10 thread in the two existing holes.

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Technical Information 51.2000                                                                                       Page 3

2.3    Extension arm                                                4.        Instruction sheets
                                                                    Instruction sheets with all necessary information are
                                                                    supplied with the above-mentioned parts kits.

                                                                    4.1       Helper’s handle

                                                      689TI043 KN

                                                                     0457 361 0000 KN J00                  1124 660 2500


The new extension arm connects the Rollomatic
guide bar (with offset slot) to the helper’s handle. All

joints are bolted.
If an old helper’s handle is used, it must first be

modified accordingly (see 2.1).
Assembly is as shown in the illustrated instruction                      2                       3
sheet (see 4.2) supplied with the helper’s handle or
extension arm.
3.     Guard rail
To help reduce the risk of injury, guard rails are

available for long guide bars (105 cm/41” and
longer) for use in conjunction with the helper’s
handle.

STIHL recommends the use of a guard rail.

The following versions are available:
.     Guard rail kit, 105 cm /41” (1124 007 1018)
.     Guard rail kit, 120 cm/47” (1124 007 1019)

.     Guard rail kit, 150 cm/60” (1124 007 1020)

                                                      689TI044 KN

TI_51_2000_01_01.fm
)m~ge 4                                                                                                                  Technical Information 51.2000

4.2      Extension arm                                                                         4.3       Guard rail

                                1124 660 2650
                                                                                                084, 088
 0457 361 0001 KN J00

                        1                                                                       0457 361 0002 KN J00          1124 007 1020

  2                         2

 3                          3

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                                                 0457 365 0005
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  4                         4
      M10

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Technical Information 51.2000                                                                   Page 5

5.     Summary
Item     Part Name                                 Previous                New             Remarks

         Chapter 1.:
 1.1     Duromatic E guide bar, 150 cm             3002 000 8076           ---
 1.2     Rollomatic E Super guide bar, 0.404“ -    ---                     3002 000 9576
         12T, 1.6 mm, 150 cm

         Chapter 2.:

 2.1     Helper’s handle with loop handle;         1109 660 2500           1124 660 2500

         including items 2.2 to 2.4:
 2.2     Helper’s handle                           1109 660 2501           -*-
 2.3     Loop handle                               1109 790 2200           1109 790 2200   1)

 2.4     Thrust pad (2x)                           1109 791 9000           1109 791 9000

 2.5     Extension arm;                            ---                     1124 660 2650
         including item 2.6:
 2.6     Screw M10x20 (2x)                         ---                     9008 319 2360
Modification to be introduced: in progress
Remarks
1) Only modified version of part is available from factory

-*- New version of part is not available as separate item

Last Technical Information on STIHL guide bars: 12.1997

© 2000 Andreas Stihl AG & Co.                                Technical Documentation
  Waiblingen                                                 D1/MTK-kr                           7075

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