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Technical Information · issue 53 of 2001

Ignition system TS 510, 760; V-belt; Carburetor HS

IssueTI 53/2001

Part changes (1)

WasBecomesWhat the bulletin says
9490 000 7891 9490 000 7892 V-belt In order to improve the machine functions, the old V-belt 9490 000 7891 has been replaced by a new version 9490 000 7892.

Full text

Page 1 of 2

TI 53/2001 page 1
Technical Information

                                                                                              53.2001
Cut-off machines STIHL TS 510, TS 760 - Series 4205

Contents
1. Ignition system TS 510, 760
   (not for TS 760 with 16 in. - 400 mm guard)

2. V-belt

3. Carburetor HS 280, HS 281
4. Decompression valve (repair note)

1.     Ignition system TS 510, 760
       (not for TS 760 with 16 in. - 400 mm

       guard)
On machines with serial number 3 45 750 430 and                              4205 400 1006
higher, the electronic switch unit 4205 400 1002 is
used instead of the old version 4205 400 1000. This
new version limits the maximum engine speed to                    1
8900 rpm, resulting in a maximum spindle speed of
5350 rpm.

The different versions of the electronic switch unit
can be recognized by the part numbers printed on                             4205 400 1005
them (see Figure). The number printed on the unit
is not the same as the order number for the spare

part!
                                                                  2

Printed number       Order number for spare part,
                     maximum speed
4205 400 1006        4205 400 1001 (8400 rpm)

                                                                            4205 400 1005 B
4205 400 1005        4205 400 1000 (9200 rpm)
4205 400 1005 B      4205 400 1002 (8900 rpm)

                                                                  3                                      328TI029 KN

Summary

Pos.     Part Name                                     Previous           New                  Remarks
 1       Switch unit (8400 rpm)                        4205 400 1001      ---                  1)
 2       Switch unit (9200 rpm)                        4205 400 1000      ---                  2)
 3       Switch unit (8900 rpm)                        ---                4205 400 1002
Modification applicable from machine serial number 3 45 750 430
Remarks
1) This part must still be used on TS 760 400 mm (16") guard
2) This part is available from the factory only as long as stocks last

TI_53_2001_01_01_01.fm                                                                        english / USA
)m~ge 2                                                                             Technical Information 53.2001

2.     V-belt
In order to improve the machine functions, the old V-belt 9490 000 7891 has been replaced by a new version
9490 000 7892. Use only the new version for repairs.
Summary

Pos.     Part Name                                   Previous                    New                    Remarks
         V-belt 9.5x925                              9490 000 7891               9490 000 7892          1)
Remarks
1) The previous version of this part is no longer available from the factory

3.     Carburetor HS 280, HS 281
For further optimization of the functions, new

versions of the fixed jet and the control valve are
now used and modified caps are fitted on the
                                                                5
H and L screws. The new caps are marked with the                                                    4

letter "D". When repairing carburetor series HS 280
and HS 281, the new versions of the parts should be
used.                                                                fo                                  D


                                                                                                                  328TI030 KN
                                                                                                         D

Summary

Pos.     Part Name                                   Previous                    New                    Remarks

 1       Carburetor HS 280 C;                        4205 120 0602               4205 120 0602          1)

 2       Carburetor HS 281 D;                        4205 120 0603               4205 120 0603          1)
         each including:
 3       Fixed jet .64                               4205 121 5600               ---                    2)

 4       Fixed jet .61                               ---                         4205 121 5601
 5       Control valve                               4205 120 8705               4205 120 8701          2)

 6       Cap (2 pcs)                                 1124 121 2700               4205 121 2700          2)
Modification to be introduced: in progress
Remarks

1) Only the new version of this part is available from the factory
2) The previous version of this part is still available for other applications

4.     Decompression valve (repair note)
Before screwing in the decompression valve (new or used), apply a thread locking compound
(such as LOCTITE 272) to the threads. Tighten the valve with a torque of 20 Nm.

© 2001 Andreas Stihl AG & Co.                                Technical Documentation
  Waiblingen                                                 D1/MTK-sc                                       7407

                                                                                             TI_53_2001_01_01_01.fm

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TI 53/2001 page 2

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