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Technical Information · issue 33 of 2003

Technical Description; Specifications; Accessories

IssueTI 33/2003

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TI 33/2003 page 1
STIH)

Technical Information

                                                          33.2003

  New STIHL SP 200 Special Harvester – Series 4233

  Contents
  1.
  2.
       Technical Description
       Specifications
  3.   Accessories
  4.   Service Accessories
  5.   Repairs

  6.   Spare Parts

  TI_33_2003_01_01_01.fm                                       englisch / english
)m~ge 2                                                                        Technical Information 33.2003

The new STIHL SP 200 special harvester is the              The new STIHL SP 200 has been designed
most recent addition to the line of special harvester      primarily for private occasional users, small
and is designed for medium-duty applications. It           farmers and part-time farmers.
uses the same powerhead as the STIHL FS 200
clearing saw.
                                                           The ergonomically designed control handle and
                                                           the relatively low weight help reduce operator effort
The complete attachment and the connecting                 and ensure ease of handling. The front end of the
hardware for the powerhead are new                         drive tube rotates to enable the hook to be turned
developments. The gearbox for the reciprocating            through a wide range to the most suitable operating
motion of the hook is mounted to the end of the drive      position.
tube so that the gearbox needs to move less mass.

This layout enables a good harvesting performance          The drive tube splits into two parts for easier

to be achieved with a medium-powered engine and            transportation.
a relatively low machine weight.

                                                           Refer to the documentation for the STIHL FS 200
The applications are the same as those of the
                                                           clearing saw for additional information and a
SP 400.
                                                           technical description of the powerhead (see

Apart from harvesting olives, the SP 200 is also           also TI 42.97).
suitable for harvesting almonds, pistachio nuts and
other tree fruits such as cherries, plums, apples and
pears.                                                             fo

1.     Technical Description

Carburetor
.    New C1Q-S83 carburetor with 3 adjusting
     screws. The H screw is equipped with a limiter

     cap, while the L and LA screws feature funnel
     guides for easily inserting the screwdriver. This

     new carburetor is also installed in the most
     recent model FS 120 – 250 clearing saws (see                                                        L
     TI 09.2003 and TI 34.2003).                                                                         H

                                                                                                               411TI001 SC


Shafts
.    Drive shafts run in flexible liners that are
     lubricated for life as in brushcutters and clearing

     saws.                                                               270°
.    The front end of the drive tube can be rotated
     through 270° to swing the hook to the required
     position.
                                                                                           411TI002 SC

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Technical Information 33.2003                                                    Page 3

.   The front end of the drive tube (1) can be
    separated from the powerhead (2) to save
    space for transportation. The drive shaft is
    secured in the front end of the drive tube to                2           1
    prevent it slipping out of position.

Drive shafts
.   The engine end of the drive shaft is connected
    to the clutch drum by means of a plug-in tapered

                                                                                     411TI003 SC
    joint and additionally secured with a screw. All

    other plug-in connections of the two drive shafts

    are splined.

Gearbox
.   The gearbox features a combination of straight-
    toothed 90° pinion and eccentric drive gear. The

    eccentric drive gear converts rotary motion into
    a linear and uniform reciprocating motion.
.   The same oil is used for lubrication as for
    models SP 400 and SP 450.

                                                                                       411TI004 SC

Harness

                                                                         2
.   The harness is the same as the one used for
    models SP 400 and SP 450.
.   The chest strap (1) helps prevent the shoulder

    strap (2) coming off the shoulder when the                       1
    harvester is lifted during operation, i.e. when the

    load on the shoulder strap is relieved.
.   Only the chest strap needs to be opened to
    quickly throw off the machine in an emergency.
                                                                                     411TI005 SC

TI_33_2003_01_01_01.fm
)m~ge 4                                                                              Technical Information 33.2003

2.      Specifications

2.1     Powerhead

2.1.1 Engine
Single cylinder two-stroke engine
Displacement:               36.3 cm3
Bore:                       38 mm
Stroke:                     32 mm
Engine power to ISO 8893: 1.6 kW (2.2 bhp)

                            at 9,000 rpm

Engine speeds:              see 2.1.2
Rewind starter:             Single pawl system
Starter rope:               3 mm diameter,

                            850 mm long
Clutch:
Clutch engages at:          4,300 rpm

2.1.2 Noise and vibration data

 Sound             Sound         Vibration measurement       Vibration measurement         Maximum equivalent

 pressure level    power         to EN 28662-1               to EN 28662-1                 vibration measurement
 Lpeq to           level Lweq    Idling                      at typical operating          aeq 3)
 ISO 11680-11)     to                                        speed of 8,000 rpm
                   ISO 11680-11)

                                   Handle (m/s2)             Handle (m/s2)                 Handle (m/s2)

 dB(A)             dB(A)           left         right        left           right          left            right

 99                108             3.9          5.3          - - - 2)       14.7           - - - 2)        11.0

1)
     Weighted equivalent level includes idling and racing with the same duration of exposure
2) Vibration at left handle not measured because it is not used during shaking operation

3) Weighted equivalent level includes idling and racing with the same duration of exposure

2.1.3 Fuel system
Carburetor All position diaphragm carburetor with integral fuel pump
High speed screw H (standard setting)
- without cap (service workshop)                                        Open 1.75 (7/4) turns
- with cap (user)                                                       Open 3/4 turn
Low speed screw L (standard setting)                                    Open 1 turn
Idle speed screw LA                                                     when required, the hook must not move
Idle speed                                                              2,500 to 3,100 rpm
Cut-off speed (electronic speed governor)                               10,100 to 10,900 rpm

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Technical Information 33.2003                                                                           Page 5

Fuel capacity:               0.64 l (640 cm3)
Fuel mix:                    Brand-name regular grade gasoline (leaded or unleaded) with a minimum octane
                             rating of 90 RON and branded two-stroke engine oil for high-performance air-cooled
                             two-stroke engines
Mix ratio:                   with STIHL two-stroke engine oil: 50:1 = 50 parts gasoline to 1 part oil
                             with other branded two-stroke engine oils: 25:1 = 25 parts gasoline to 1 part oil

2.1.4 Ignition system

Ignition module:             with integral electronic speed governor

                             (for engine speeds see 2.1.3)
Spark plug                   Bosch WSR 6F, NGK BPMR 7 A or Champion RCJ 6Y
(suppressed):

2.2   Hook
Opening                                     35 mm
Stroke
Shaking frequency
                                            36 mm             fo
at engine speed of 10,000 rpm               50 Hz

2.3   Gearbox
Gear ratio                                  3,33 : 1
Oil capacity

- Initial filling                           120 ml

- Filling after oil change                  100 ml

2.4   Length
Overall length                              2.47 m

Power head with drive tube                  0.97 m
Front end of drive tube with gearbox
and hook                                    1.50 m

2.5   Weight

Complete with harness                       10.5 kg
Powerhead with control handle and
drive tube                                  6.7 kg
Front end of drive tube with gearbox
and hook                                    3.8 kg

TI_33_2003_01_01_01.fm
)m~ge 6                                                                         Technical Information 33.2003

3.    Accessories

3.1   General

Part Name                     Part No.          Application
ElastoStart                   0000 190 3405     Rewind starter (grip with rope)
Starter rope                  0000 195 8203     Rewind starter:

STIHL gear lubricant for
hedge trimmers                                  Drive shafts in drive tube

- 80 g tube                   0781 120 1109

- 225 g tube                  0781 120 1110

Gear oil

Klüber Syntheso D 150 EP                        Gearbox
- 110 ml bottle               0718 313 7001

- 1 liter pack

STIHL special oil                               Rewind spring, bearing
- 100 ml bottle               0781 417 1315     bore in rope rotor
For further accessories see TI 34.2003

4.    Service Accessories

4.1   Special servicing tools

Special servicing tools for repairs to the powerhead are listed in the service manual for models FS 120, 200,
300, 350, 400, 450; FR 350, 450. Special servicing tools for repairs to the attachment are listed in TI 34.2003.

4.2   Servicing aids

Part Name                            Part No.                 Application
Carburetor parts kit                 1129 007 1062            Zama C1Q-S83
Set of gaskets                       4134 007 1050            Engine

Lubricating grease (225 g tube)      0781 120 1111            Oil seals
Dirko sealant, HT red                0783 830 2000            Sealing engine pan, cylinder

Electrician's repair kit             5910 007 1050            Electrical system
Set of screws                        5910 007 1060            Screw connections
Standard commercial, solvent-                                 Cleaning the crankshaft stub
based degreasant without
chlorinated or halogenated
hydrocarbons

                                                                                             TI_33_2003_01_01_01.fm

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Technical Information 33.2003                                                                         Page 7

5.    Repairs
If the machine is started up in the course of repairs, it is essential to observe all country-specific safety
regulations outlined in the instruction manual.

5.1   Tightening torques
The tightening torques for the SP 200 attachment are listed in TI 34.2003 and those for the powerhead are
listed in the service manual for models FS 120, 200, 300, 350, 400, 450; FR 350, 450.

5.2   Service Note

Servicing and repair procedures for the SP 200 attachment are described in TI 34.2003 and those for the
powerhead in the service manual for models FS 120, 200, 300, 350, 400, 450; FR 350, 450.

This service manual contains no chapters on "Servicing the Carburetor" or "Troubleshooting" and no standard
repair procedures. Such repair procedures are described in the "Standard Repairs and Troubleshooting"
handbook.

6.    Spare Parts
Separate parts documentation is available for the new machine. The machine will be included in the 03/2003
issue of the Service Communication Systems CD-ROM.

© ANDREAS STIHL AG & Co. KG, 2003                        Technical Documentation
                                                         D1/MTK-na                                      7942

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