Technical Information · issue 47 of 2004
STIHL Special tool panels
IssueTI 47/2004
Full text
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STIH)
Technical Information 47.2004
STIHL Special tool panels
Contents
1. Updated STIHL special tool panels
2. Accessories
3. Assembly
4. Special features of the individual panels
5. Content of the panels
6. Summary
TI_47_2004_30_01_01.fm englisch / English USA
)m~ge 2 Technical Information 47.2004
1. Updated STIHL special tool panels Holders, sets
New STIHL special tool panels will be available for Eleven different holders, a U-rail and two trays are
workshops in the near future. available for the special tools. The trays are
included in the set of holders for special tool panel 1,
The new special tool panels comprise five equipped the U-rail in the set of holders for special tool
individual panels which can be expanded as desired panel 2. Trays and U-rail are not available
by adding neutral panels. separately as single spare parts.
The new special tool panels have been revised in
terms of both appearance and contents as
compared with the previous panels. The
complement of tools has been enlarged to include
special tools for the model series currently on the
market. Special tools which are no longer required
have been deleted from the special tool panels.
The holder sets and sheets used in the past are no
longer needed. The perforated panels and mounting
set remain unchanged.
2. Accessories
The following parts are available singly or as a set: Holder (1) 5910 890 8601
Holder (3) 5910 890 8603
- Set of sheets, special tool panels 1-5, with
corresponding holders, including a neutral sheet Holder (4) 5910 890 8604
5910 007 1103 Holder (11) 5910 890 8611
- Single perforated panel 5910 891 8500 Holder (12) 5910 890 8612
Holder (13) 5910 890 8613
- Set of mounting parts (for one perforated panel)
Holder (14) 5910 890 8614
5910 007 1300
Holder (15) 5910 890 8615
- Single neutral sheet for special tool panel
Holder (16) 5910 890 8616
0457 841 0130
Holder (21) 5910 890 8621
- Single sheets Holder (25) 5910 890 8625
Special tool panel 1: 0457 841 0131
Special tool panel 2: 0457 841 0132
Special tool panel 3: 0457 841 0133
Special tool panel 4: 0457 841 0134
Special tool panel 5: 0457 841 0135
- Set of holders per panel
Special tool panel 1: 5910 007 1231
Special tool panel 2: 5910 007 1232
Special tool panel 3: 5910 007 1233
Special tool panel 4: 5910 007 1234
Special tool panel 5: 5910 007 1235
- Holders 1-25 singly (see opposite), including
screws and washers
The corresponding special tools can only be
ordered singly.
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Technical Information 47.2004 Page 3
3. Assembly
3.1 Assembly example
Assembly example for five equipped sheets (sheets The hole pattern in the perforated panels is not
for special tool panels 1-5) with three neutral sheets. symmetrical.
Ensure that the hole pattern illustrated above is at
3.2 Mount tool panels the top left.
The sheets for the special tool panels can be . Affix the sheets as described on the back of the
mounted on either STIHL perforated panels or a sheets.
plastic-lined wooden board.
. Secure each perforated panel to the wall with a
Mounting on STIHL perforated panels set of mounting parts 5910 007 1300.
. If the perforated panels have already been
used, remove adhesive residues and deburr the
holes in which screws have already been fitted.
. Carefully degrease the panels with
commercially available solvent-based
degreasing agent not containing any chlorinated
or halogenated hydrocarbons
The surface must be absolutely free from dust and
grease before affixing the sheets.
The sheets must not be affixed at temperatures
below 60° F.
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)m~ge 4 Technical Information 47.2004
Alternative mounting on wooden boards
. Affix the sheets as described on the back of the . Secure the holder with screws - fit a washer
sheets. between the screw and holder and between the
holder and sheet in each case.
. Mount a wooden frame with the corresponding
fixing screws (a distance of approx. 5/8“ must be . Mount the rail included in the set of holders for
maintained between the wall and the panel). special tool panel 2 with one screw and one
Wooden panels with a min. thickness of 3/4“ washer in each case.
can be mounted directly. . Secure the two trays included in the set of
holders for special tool panel 1 with one screw
3.3 Mount toolholders
and one washer each.
The toolholders are combined into sets
corresponding to the respective panels, complete 3.4 Mount tools
with screws and washers.
. Mount the tools in accordance with the part
The mounting points for the holders are indicated by numbers and tool outline.
circles on the individual sheets. Each circle contains
. If necessary, drill a hole dia. 5/32“ for tools
a number. This number identifies the corresponding
without a hole at the suspension point.
holder.
. Bend the holder into shape to match the tool if
. Holes with the following diameters need only be necessary.
drilled in the middle of the circles on wooden
boards: 3.5 Cleaning the tool panels
- Plywood 1/8“
- Chipboard 5/32“ . Soiled sheets can be cleaned with a
conventional, mild household detergent.
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Technical Information 47.2004 Page 5
4. Special features of the individual 5910 890 2000 Tensioning bar
panels 5910 890 2202 Assembly tool
A new pressure / vacuum pump will be available as 5910 890 2205 Assembly tool AS
from the end of this year. This pump combines the 5910 890 4400 Puller
functionality of the previous pumps into one pump. 5910 890 4602 Forcing tool
Panel 3 is prepared for both the previous pumps 5910 893 2405 Threaded sleeve
and the future pump. Holders and holder positions 5910 893 2406 Threaded sleeve
are illustrated in the diagram. 5910 893 2407 Threaded sleeve
5910 893 2408 Threaded sleeve
5910 893 2409 Threaded sleeve
5910 893 7004 Ring
5.2 Sheet for special tool panel 2
0000 890 2201 Assembly tool
0000 893 4700 Assembly pin
1107 191 1200 Stop screw
1108 893 2405 Press sleeve
1108 893 4500 Threaded bushing
1108 893 4700 Assembly pin
1110 893 4700 Assembly pin
1111 893 4700 Assembly pin
1113 893 4600 Press sleeve
1114 893 4601 Assembly sleeve
1114 893 4700 Assembly pin
1115 893 4600 Assembly sleeve
1118 893 2401 Press sleeve
1118 893 4602 Assembly sleeve
1119 893 2410 Assembly sleeve
1120 893 2400 Press sleeve
1121 893 2400 Press sleeve
5. Content of the panels 1122 893 2405 Press sleeve
1122 893 4600 Assembly sleeve
5.1 Sheet for special tool panel 1
1122 893 7200 Assembly pin
0000 890 3700 Claws 1123 893 2400 Press sleeve
1106 890 4501 Puller 1123 894 7700 Guide piece
1107 890 4500 Puller 1124 893 2400 Press sleeve
1110 890 4500 Puller 1124 893 4600 Assembly sleeve
1116 893 0800 Puller 1127 893 2400 Press sleeve
1116 893 4800 Assembly tool 1128 890 3900 Pressing tool
1118 893 3500 Centering tool 1130 893 4700 Assembly pin
1123 890 2201 Assembly tool 4110 893 7800 Drift pin
1135 890 4500 Puller 4112 893 2400 Assembly sleeve
4119 890 4501 Puller 4112 893 2401 Press sleeve
4119 890 4600 Forcing tool 4116 893 4601 Assembly sleeve
4133 893 0800 Puller 4116 893 4700 Assembly pin
4226 890 3600 Wrench 4116 893 7200 Drift pin
5910 007 2200 Set of assembly tools ZS 4116 894 1000 Thrust pad
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)m~ge 6 Technical Information 47.2004
4119 893 2400 Press sleeve 5910 890 2420 Screwdriver Q-SW 8 x 200
4119 893 4600 Assembly sleeve 5910 890 4500 Puller
4119 893 7200 Drift pin 5910 893 0501 Stud puller M 8
4119 893 7205 Drift pin 5910 893 0506 Stud puller M 10
4180 890 2700 Stop screw 5910 893 0510 Stud puller M 5
4180 893 4400 Extension piece 5910 893 0515 Stud puller M 6
5910 850 6000 Dial gauge holder 5910 893 5608 Bit DIN 3124, size 13
5910 890 2204 Assembly tool 5910 893 5610 Bit DIN 3124, size 13
5910 890 2208 Assembly tool 8 5910 893 5612 Bit size 19
5910 890 2210 Assembly tool 10 5910 893 5613 Bit DIN 3124-S19X12.5L
5910 890 2211 Assembly tool 11 5910 893 5615 Insert 21 mm
5910 890 2212 Assembly tool 12 5910 893 5616 Bit size 21, long
5910 890 2213 Assembly tool 13 5910 893 5625 Insert
5910 893 6600 Setting disk
5.3 Sheet for special tool panel 3
0000 855 8106 Sealing plate 5.5 Sheet for special tool panel 5
0000 855 9200 Connector 0000 893 2600 Strap retainer
0000 963 1008 Bushing (set of 2) 0000 893 5903 Locking strip
1106 850 4201 Flange 0811 611 8200 Pliers DIN 5254-A10
1110 141 8600 Hose 135 mm 0811 611 8380 Pliers DIN 5254-A19
1118 850 4200 Flange 0811 641 8380 Pliers DIN 5256-C19
1119 850 4201 Test flange 0811 641 8380 Pliers
1123 851 8300 Sleeve (set of 2) 0816 610 1495 Pliers DIN 5254-A10 smooth
1123 855 4200 Flange 0816 630 1452 Pliers DIN 5256-C8
1124 850 4205 Flange 1108 893 4800 Wooden assembly block
1124 893 7100 Sleeve (set of 2) 1111 890 6400 Setting gauge
1127 851 8300 Sleeve (set of 2) 1117 890 0900 Assembly tube
1128 850 4200 Flange 1119 890 3405 Combination wrench
4221 025 2200 Plug 1127 890 6400 Setting gauge
5910 850 2000 Compression tester 1127 893 2602 Strap retainer
5910 850 4503 Ignition system tester ZAT 4 4118 890 6400 Setting gauge
4118 890 6401 Setting gauge
4119 890 3400 Combination wrench
5.4 Sheet for special tool panel 4 4180 890 3400 Combination wrench
0000 890 2300 Screwdriver 4221 893 5900 Locking strip
0812 542 2104 Bit T 27 x 125 5910 890 2800 Assembly hook
5910 890 0105 Bit T 45 5910 890 8210 Crimping pliers
5910 890 0301 Torque wrench 5910 893 0300 Special wrench
or 5910 893 8800 Assembly hook
5910 890 0302 Torque wrench
5910 890 0311 Torque wrench
5910 890 0312 Torque wrench
5910 890 2301 Screwdriver T 20
5910 890 2305 Screwdriver
5910 890 2400 Screwdriver T 27 x 150
5910 890 2415 Screwdriver
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Technical Information 47.2004 Page 7
6. Summary
Item Part name Previous New Remarks
1 Set of holders with sheets for special 5910 007 1101 --- 1)
tool panels 1-6
including Items 3-8; 9(1x); 10-15:
2 Set of holders with sheets for special --- 5910 007 1103
tool panels 1-5
including Items 3-7; 9(1x); 10-14:
3 Sheet for special tool panel 1 0457 810 0100 0457 841 0131 1)
4 Sheet for special tool panel 2 0457 810 0200 0457 841 0132 1)
5 Sheet for special tool panel 3 0457 810 0300 0457 841 0133 1)
6 Sheet for special tool panel 4 0457 810 0400 0457 841 0134 1)
7 Sheet for special tool panel 5 0457 810 0500 0457 841 0135 1)
8 Sheet for special tool panel 6 0457 810 0600 --- 1)
9 Neutral sheet for special tool panel 0457 841 0100 0457 841 0130 1)
10 Set of holders for special tool panel 1 5910 007 1211 5910 007 1231 1)
11 Set of holders for special tool panel 2 5910 007 1212 5910 007 1232 1)
12 Set of holders for special tool panel 3 5910 007 1213 5910 007 1233 1)
13 Set of holders for special tool panel 4 5910 007 1214 5910 007 1234 1)
14 Set of holders for special tool panel 5 5910 007 1215 5910 007 1235 1)
15 Set of holders for special tool panel 6 5910 007 1216 --- 1)
16 Holder (1) 5910 891 8601 5910 890 8601 1)
17 Holder (3) 5910 891 8603 5910 890 8603 1)
18 Holder (4) 5910 891 8604 5910 890 8604 1)
19 Holder (11) 5910 891 8611 5910 890 8611 1)
20 Holder (12) 5910 891 8612 5910 890 8612 1)
21 Holder (13) 5910 891 8613 5910 890 8613 1)
22 Holder (14) 5910 891 8614 5910 890 8614 1)
23 Holder (15) 5910 891 8615 5910 890 8615 1)
24 Holder (16) 5910 891 8616 5910 890 8616 1)
25 Holder (21) 5910 891 8621 5910 890 8621 1)
26 Holder (24) 5910 891 8624 --- 2)
27 Holder (25) 5910 891 8625 5910 890 8625 1)
28 U-rail 5910 891 8701 -*- 1) 3)
29 Tray 72 x 72 5910 891 8900 -*- 1) 3)
30 Tray 72 x 144 5910 891 8901 --- 2)
31 Perforated panel 5910 891 8500 5910 891 8500
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)m~ge 8 Technical Information 47.2004
Item Part name Previous New Remarks
32 Set of mounting parts 5910 007 1300 5910 007 1300
including Items 33-36:
33 Wood screws 5 x 60 (4x) -*- -*- 4)
34 Rosettes -*- -*- 4)
35 Dowels -*- -*- 4)
36 Spacer rolls -*- -*- 4)
Remarks
1) Previous version of part is no longer available from factory
2) Previous version of part is only available from factory while stocks last
3) New version of part is not available as separate item
4) Part is not available as a separate item
© ANDREAS STIHL AG & Co. KG, 2004 Technical Documentation
D1/MTK-ru
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