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Technical Information · issue 25 of 2005

Connection between crankshaft and flywheel – degreased and oil-free

IssueTI 25/2005

Full text

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TI 25/2005 page 1
STIH)

Technical Information                                                             25.2005

  STIHL two-stroke and 4-MIX engines

  Connection between crankshaft and
  flywheel – degreased and oil-free

  The connection between crankshaft and flywheel is      The nut (1) pushes the flywheel (2) onto the
  a frictional connection. Crankshaft and flywheel are   crankshaft (3) and creates the necessary surface
  pressed together so firmly that the flywheel is        pressure to hold the flywheel securely on the
  securely held on the crankshaft without twisting.      crankshaft without twisting.
  The mating surfaces must be free from oil and
  grease in order to achieve such a connection.
  The taper interference fit guarantees a precisely
  centred fit.
  The woodruff key (1) is used exclusively to position
  the flywheel in relation to the crankshaft (correct
  ignition timing).

  TI_25_2005_30_01_01.fm                                                            englisch / English USA
)m~ge 2                                                                                Technical Information 25.2005

Fitting the flywheel
The crankshaft taper and hole of the flywheel hub
must be cleaned and degreased before being
installed!
Soiled, greasy or oily surfaces would cause the
flywheel to be excessively prestressed and the
permissible surface pressure would be exceeded.
This would result in cracks and damage to the
flywheel, causing it to fail.


                    2       3
                                                      000TI042 KN

.   Clean the crankshaft taper (3) and hole (2) in
    the flywheel hub with a standard solvent-based
    degreasant not containing any chlorinated or
    halogenated hydrocarbons.
.   Examine the woodruff key or integrally moulded
    key for signs of damage – replace the woodruff
    key or flywheel if necessary.
.   Ensure that the woodruff key (1)
    is correctly seated – the key is moulded onto the
    flywheel in some cases.
.   Fit the flywheel and position it correctly – the key
    must be lined up with the groove.
.   Fit the locking nut or screw and tighten down
    with the specified torque.

© ANDREAS STIHL AG & Co. KG, 2005                                   Technical Information
                                                                    D1/MTK-bl

                                                                                                TI_25_2005_30_01_01.fm

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TI 25/2005 page 2

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