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Technical Information · issue 10 of 2008

Clutch, tension spring; Wrap around handlebar, elbow connector; Hand guard; Summary

IssueTI 10/2008
Engine family 1122

Part changes (5)

WasBecomesWhat the bulletin says
0000 997 0911 0000 997 0912 Clutch, tension spring The previous tension spring 0000 997 0911 is Spare parts/Service note replaced by version 0000 997 0912.
1122 790 3603 1122 790 3651 Wrap around handlebar (unheated) Wrap around handlebar 1122 790 3650 (unheated) The previous wrap around handlebar 1122 790 3603 is replaced by the version Wrap around handlebar 1122 790 3651 1122 790 3611.
1122 791 5500 1122 790 3610 The previous heated wrap around handlebar The previous elbow connector 1122 791 5500 1122 790 3607 is replaced by the version remains available for previous wrap around 1122 790 3610.
1122 791 5500 1122 791 5501 The previous elbow connector 1122 791 5500 is replaced by the version 1122 791 5501.
1122 790 9102 1122 790 9101 The previous hand guard 1122 790 9102 (wrap around handlebar) is replaced by the version 1122 790 9101.

Full text

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TI 10/2008 page 1
STIH)

Technical Information                                                                    10.2008

  Chain saws STIHL MS 650, MS 660 – Series 1122

  Contents
  1.   Clutch, tension spring
  2.   Wrap around handlebar, elbow connector
  3.   Hand guard
  4.   Summary

  1.      Clutch, tension spring
  The previous tension spring 0000 997 0911 is                 Spare parts/Service note
  replaced by version 0000 997 0912.                           The new tension spring can only be used with the
                                                               new clutch 1122 160 2002 and new clutch shoes
                                                               with guide strips 1122 162 0801.
                                                               The previous tension spring can only be used with
                                                               the previous clutch 1122 160 2005 and clutch shoes
                                                               without guide strips 1122 162 0800 (see
                           l                                   TI 64.2005).
                                                               The previous tension spring will continue to be
                                                               available for the previous clutch.
                                                               Previous and new tension springs cannot be
                                                 218TI004 KN

                           l                                   combined. Tension springs must always be
                                                               replaced in sets.
  Above: previous tension spring with 5 turns
          l = 0.378 in (9.6 mm)
  Bottom: new tension spring with 6 turns
          l = 0.441 in. (11.2 mm)

  TI_10_2008_30_01_01.fm                                                                   englisch / English USA
)m~ge 2                                                                              Technical Information 10.2008

2.       Wrap around handlebar, elbow
         connector

2.1      Wrap around handlebar
The tube has been extended and the bending radius
reduced on the sprocket cover side of the new
handlebar. The handle hose has also been
shortened in the lower bend area and a new elbow
connector added.                                                                a                        b

                                                                                                                  218TI006 KN
                                                                Left:    previous elbow connector 1122 791 5500
                                                                         a = 3.01 in. (76.5 mm)
                                                                Right:   new elbow connector 1122 791 5501
                                                                         b = 1.75 in. (44.5 mm)

                                                                2.3      Spare parts/Service note
                                                                Only the new wrap around handlebars are available
                                                  218TI005 KN

                                                                as spare parts. The new elbow connector
                           1                                    1122 791 5501 is included with the new wrap
                                                                around handlebars.
Left:    previous wrap around handlebar
Right:   new wrap around handlebar with smaller                 In the future previous wrap around handlebars will
         bending radius, shortended handle hose                 no longer be available as spare parts. The following
         and new elbow connector (1)                            kits will be:

                                                                 Part name                    Part No.
Wrap around handlebar (unheated)                                 Wrap around handlebar        1122 790 3650
                                                                 (unheated)
The previous wrap around handlebar
1122 790 3603 is replaced by the version                         Wrap around handlebar        1122 790 3651
1122 790 3611.                                                   (heated)
                                                                The kits contain the new wrap around handlebar
                                                                with new elbow connector 1122 791 5501 and hand
Wrap around handlebar (heated)                                  guard 1122 790 9101.
The previous heated wrap around handlebar                       The previous elbow connector 1122 791 5500
1122 790 3607 is replaced by the version                        remains available for previous wrap around
1122 790 3610.                                                  handlebars. The new elbow connector
                                                                1122 791 5501 cannot be used with previous wrap
2.2      Elbow connector                                        around handlebars.
Because of the change made in the shape of the
wrap around handlebar, the elbow connector must
be adapted to the new contour.
The previous elbow connector 1122 791 5500 is
replaced by the version 1122 791 5501.

                                                                                              TI_10_2008_30_01_01.fm

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TI 10/2008 page 2
Technical Information 10.2008                                                                              Page 3

2.4      Chain sprocket cover                                  2.6    Set wrap around handlebar

                                                 001TI012 KN

                                                                                                                218TI007 KN
Machines with wrap around handlebars may only be               The previous sets wrap around handlebar
used with the sprocket cover which has an extended             1122 007 1003 (unheated) and 1122 007 1022
lower section that projects further outward.                   (heated) will remain available as special
                                                               accessories for approx. three years. These sets can
2.5      Bolt                                                  only be used with the previous hand guard
The previous pan head self-tapping screw IS-P6x19              1122 790 9102.
(9074 478 4435) for fastening the handlebar at
point (a) is replaced by version IS-P6x21.5
(9074 478 4475).


                             2
                         1
                                                218TI009 KN

                             3
1     Pan head self tapping screw IS-P6x21.5
      (9074 478 4475)
2     Pan head self tapping screw IS-P6x19
      (9074 478 4435)
3     Pan head self tapping screw IS-P6x32.5
      (9074 478 4675)

Service note
Pan head self tapping screw IS-P6x21.5
(9074 478 4475) may only be used with new wrap
around handlebars at mounting point (a). The
previous wrap around handlebars must be fastened
to mounting point (a) using the pan head self
tapping screw IS-P6x19 (9074 478 4435).

TI_10_2008_30_01_01.fm
)m~ge 4                                                           Technical Information 10.2008

3.       Hand guard
Due to the change of the wrap around handlebar,
the hand guard must be adapted to the new contour.
The previous hand guard 1122 790 9102 (wrap
around handlebar) is replaced by the version
1122 790 9101.

                                                   218TI008 KN

Left:   previous hand guard 1122 790 9102
Right: new hand guard 1122 790 9101 is angled by
       10° and is characterized by a larger radius in
       the protection area.

Service note
The new hand guard 1122 790 9101 is used with the
new wrap around handle bars 1122 790 3611 and
1122 790 3610.
The previous hand guard 1122 790 9102 remains
available for the previous wrap around handlebars
1122 790 3603, 1122 790 3607, 1122 790 3608 and
set wrap around handlebar 1122 007 1003 and
1122 007 1022.

                                                                           TI_10_2008_30_01_01.fm

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TI 10/2008 page 3
Technical Information 10.2008                                                                       Page 5

4.     Summary
Item     Part name                                  Previous                   New             Remarks
 1       Tension spring                             0000 997 0911              0000 997 0912   1)
 2       Wrap around handlebar (unheated);
         including Item 6                           1122 790 3603              1122 790 3611   2)
 3       Wrap around handlebar (heated)
         including Item 6                           1122 790 3607              1122 790 3610   2)
 4       Wrap around handlebar (unheated);
         including Items 6 and 10                   ---                        1122 790 3650   3)
 5       Wrap around handlebar (heated)
         including Items 6 and 10                   ---                        1122 790 3651   3)
 6       Elbow connector                            1122 791 5500              1122 791 5501   1)
 7       Set wrap around handlebar (unheated);
         including Item 9                           1122 007 1003              ---             4) 1)
 8       Set wrap around handlebar (heated)         1122 007 1022              ---             4) 1)
 9       Wrap around handlebar (unheated)           1122 790 3608              ---             4)
10       Hand guard                                 1122 790 9102              1122 790 9101   1)

Modification to be introduced continuously
Remarks
1) Previous version of part remains available for older models
2) Previous version of part is no longer available from factory
3) New version of part is a spare part for older machines
4) Previous version of part is only available from factory while stocks last

© ANDREAS STIHL AG & Co. KG, 2008                          Technical Documentation
                                                           D1/MTK-bl

TI_10_2008_30_01_01.fm

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