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Technical Information · issue 51 of 2008

Carburetor; Control handle

IssueTI 51/2008

Part changes (1)

WasBecomesWhat the bulletin says
9131 378 0950 0000 953 0808 The previous grub screw (3) 9131 378 0950 is being replaced by stud (4) 0000 953 0808.

Full text

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TI 51/2008 page 1
STIH)

Technical Information                                                             51.2008

  Blowers STIHL BR 500, 550, 600 – Series 4282

  Contents
  1. Carburetor
  2. Control handle

  1.     Carburetor
  In the future carburetors C1Q-S99 (4282 120 0600),      The new carburetors can also be used in older
  C1Q-S100 (4282 120 0601) and C1Q-S101                   machines. The function and adjustment of the old
  (4282 120 0602) will be replaced by new                 and new carburetors are identical.
  carburetors C1Q-S99A (4282 120 0603), C1Q-
  S100A (4282 120 0604) and C1Q-S101A
  (4282 120 0605).
  The new carburetors differ from previous
  carburetors through a barbed connector as well as
  modified components at the choke shaft and throttle
  shaft. In addition, the cylinder bore of the
  accelerator pump is closed by a cap for improved
  sealing against dirt.

  Part numbers
   Identification of          Part No.                  Identification of         Part No.
   previous carburetor        previous carburetor       new carburetor            new carburetor
   C1Q-S99                    4282 120 0600             C1Q-S99A                  4282 120 0603
   C1Q-S100                   4282 120 0601             C1Q-S100A                 4282 120 0604
   C1Q-S101                   4282 120 0602             C1Q-S101A                 4282 120 0605

  TI_51_2008_30_01_01.fm                                                                  englisch / English
)m~ge 2                                                                        Technical Information 51.2008

1.1       Service note                                      1.2    Spring, choke shaft
To ensure there are no leaks in the fuel system:
.     Install and remove the fuel hoses, by hand                               1
      whenever possible, in order to avoid damage to
      the barbed connector – sharp-edged pliers,
      screwdrivers, etc., must not be used – nor
      should fuel hoses be cut open with a knife or
      similar implement.
.     Do not reuse fuel hoses after disassembly,                               2
      always replace them with new hoses – fuel

                                                                                                             452TI106 KN
      hoses may be over-extended when removed.
.     Install new fuel hoses dry or with the aid of press
      fluid OH 723 – 0781 957 9000. Other press             Due to geometric changes, the previous spring (1)
      fluids are not permitted and may lead to fuel         4282 122 3000 is being replaced in new carburetors
      hose damage.                                          by version (2) 4282 122 3002.
.     When using press fluid OH 723, apply press            The previous spring (1) 4282 122 3000 remains
      fluid to the ends of the hose and connectors          available for previous carburetors. The new spring
      prior to installation.                                4282 122 3002 (2) can only be installed in new
Notes regarding press fluid OH 723                          carburetors.
Press fluid OH 723 produces a lubricant film to aid
in assembly. The lubricant evaporates after a short
time allowing for a tight fit.
Never use fuel, oil or grease as a lubricant. Fuel, oil
and grease does not evaporate and may allow the
hose to slip from the connector.

                                                                                         TI_51_2008_30_01_01.fm

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TI 51/2008 page 2
Technical Information 51.2008                                                                                   Page 3

1.3     Pump piston kit, accelerator pump                         1.4     Throttle shaft

                                                                  1.4.1   Throttle shaft, left side



                        1
                    2                                                                    2       3 4

                                                     452TI107KN
                3
            4

                                                                                                                     452TI108 KN
The previous individual parts of the accelerator
pump (spring (1), sealing ring (2) and pump
piston (3)) are no longer available as spare parts                The previous spring (1) 4180 122 3000 will be
and will be replaced by the corresponding pump                    replaced in new carburetors by version (2)
piston kit:                                                       4180 122 3004. The new spring can also be used
                                                                  with older machines.
Carburetor                  Pump piston kit
C1Q-S99A                    4282 120 9700                         For improved sealing, the throttle shaft will be
C1Q-S100A                   1137 120 9704                         installed with new parts washer (3) 4180 121 8601
                                                                  and sealing ring (4) 4180 122 3601.
C1Q-S101A                   1137 120 9704
For improved sealing against dirt, the cylinder                   1.4.2   Throttle shaft, right side
bore (a) of the accelerator pump is closed with a
cap (4).
The pump piston kit can also be used with older
machines.                                                                                        7

                                                                                     5       6   8

                                                                                                                     452TI110 KN

                                                                  For improved sealing, the throttle shaft will be
                                                                  installed with new parts sealing ring (5)
                                                                  4238 122 3600 and ring (6) 4238 121 9400.
                                                                  The previous spacer sleeve (7) 4134 122 5000 will
                                                                  be replaced in new carburetors by version (8)
                                                                  4282 122 5000.
                                                                  The previous spacer sleeve (7) 4134 122 5000
                                                                  remains available for previous carburetors.
                                                                  The new spacer sleever (8) 4282 122 5000 can only
                                                                  be installed in new carburetors.

TI_51_2008_30_01_01.fm
)m~ge 4                                                                       Technical Information 51.2008

1.5      Summary
Item     Part Name                                               Previous        New             Rem.
 1       Carburetor C1Q-S99;                                     4282 120 0600   ---             1)
         including Items 9 - 11, 14, 17, 20:
 2       Carburetor C1Q-S99A;                                    ---             4282 120 0603   4)
         including Items 7, 9 - 11, 13 - 20:
 3       Carburetor C1Q-S100;                                    4282 120 0601                   1)
         including Items 9, 10, 12, 14, 17, 20:
 4       Carburetor C1Q-S100A;                                   ---             4282 120 0604   4)
         including Items 8 - 10, 12 - 20:
 5       Carburetor C1Q-S101;                                    4282 120 0602   ---             1)
         including Items 9, 10, 12, 14, 17, 20:
 6       Carburetor C1Q-S101A;                                   ---             4282 120 0605   4)
         including Items 8 - 10, 12 - 20:
 7       Pump piston kit for carburetor C1Q-S99A;                ---             4282 120 9700   4)
         including Items 9 - 11, 13:
 8       Pump piston kit for carburetor C1Q-S100A and
         carburetor C1Q-S101A;                                   ---             1137 120 9704   4)
         including Items 9, 10, 12, 13:
 9       Spring                                                  4180 122 3303   -*-             3) 5)
10       Sealing ring                                            4180 122 3600   -*-             3) 5)
11       Pump piston                                             4282 121 5800   -*-             1) 5)
12       Pump piston                                             4282 121 5801   -*-             1) 5)
13       Cap                                                     ---             -*-             5)
14       Spring                                                  4180 122 3000   4180 122 3004   1) 4)
15       Sealing ring                                            ---             4238 122 3600
16       Ring                                                    ---             4238 121 9400
17       Spacer sleeve                                           4134 122 5000   4282 122 5000   2) 3)
18       Sealing ring                                            ---             4180 122 3601
19       Washer                                                  ---             4180 121 8601
20       Spring                                                  4282 122 3000   4282 122 3002   2)
Remarks
1) Previous version of part no longer available from factory
2) Previous version of part remains available for older models
3) Previous version of part remains available for other models
4) New version of part can also be used for older machines
5) New version of part is not available as separate item

                                                                                        TI_51_2008_30_01_01.fm

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TI 51/2008 page 3
Technical Information 51.2008                                                                       Page 5

2.     Control handle
The previous individual parts of the control handle
(throttle trigger (1) and lever (2)) are no longer
available as spare parts and are being replaced by                              1
throttle trigger 4282 180 1500.
The previous grub screw (3) 9131 378 0950 is
being replaced by stud (4) 0000 953 0808. The stud                                       4
is contained in the throttle trigger 4282 180 1500.                       2

                                                                                                        452TI109 KN
The new throttle trigger 4282 180 1500 can also be
used with older machines.                                                            3

Summary

Item    Part Name                                              Previous        New             Rem.
 1      Throttle trigger;                                      ---             4282 180 1500   2)
        including Items 2, 3, 5:
 2      Throttle trigger                                       4282 182 1000   -*-             1) 3)
 3      Lever                                                  4282 182 2800   -*-             1) 3)
 4      Grub screw                                             9131 378 0950   ---             1)
 5      Stud                                                   ---             0000 953 0808
Remarks
1) Previous version of part no longer available from factory
2) New version of part can also be used for older machines
3) New version of part is not available as separate item

© ANDREAS STIHL AG & Co. KG, 2008                         Technical Documentation
                                                          D1/MTK-ni

TI_51_2008_30_01_01.fm

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