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Technical Information · issue 2 of 2009

New saw chain 3/8" STIHL PICCO™ Duro 3 (63 PD3)

IssueTI 2/2009

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TI 2/2009 page 1
STIH)

Technical Information                                                                     02.2009

  New saw chain 3/8" STIHL PICCO™ Duro 3 (63 PD3)                                – Series 3612

  Summary
  1.   3/8" STIHL PICCO™ Duro 3 (63 PD3)
  2.   Sharpening the saw chain
  3.   Service note
  4.   Spare parts
  5.   Saw chain type

  1.      3/8" STIHL PICCO™ Duro 3
          (63 PD3)
                                                                 The new 3/8“ STIHL PICCO™ Duro 3 carbide tipped
                                                                 saw chain (63 PD3) provides good cutting
                                                                 performance and long service life in combination
                                                                 with reduced vibration and low kickback.
                                                                 Target user groups
                                                                 -   Occasional users
                                                                 -   Tradespeople
                                                                 -   Gardeners and landscapers
                                                   689TI143 KN

                                                                 Application areas
                                                                 -   For small displacement gasoline chain saws
  The new 3/8“ STIHL PICCO™ Duro 3 (63 PD3)                          and electric chain saws
  remains sharp without resharpening up to four times
                                                                 -   Cutting firewood
  longer than standard saw chains, especially under
  extreme cutting conditions. This is ensured by                 -   Abrasive operating conditions, e.g., sandy
  precision soldered, carbide-tipped cutters.                        wood, cement-encrusted formwork
                                                                 –   Storm clean up

  TI_02_2009_30_01_01.fm                                                                          englisch / English
)m~ge 2                                                                                  Technical Information 02.2009

1.1       Advantages                                                  2.      Sharpening the saw chain
.     long service life – up to 4x longer cutter service              Like all STIHL carbide-tipped saw chains (Duro), the
      life in comparison with a standard saw chain                    3/8" STIHL PICCO™ Duro 3 can be sharpened with
.     Cutting performance comparable with a                           the USG (universal chain sharpener) using the new
      standard chain                                                  special diamond grinding wheel 5203 757 0906.
.     maximum comfort                                                 Clean the saw chain; check it for cracks and
      – low vibrations                                                damaged chain components. Replace damaged or
      – smooth cutting                                                worn chain components and adapt these parts to
      – reduced tendency to chatter                                   the remaining parts in terms of shape and level of
                                                                      wear.
.     Low kickback – due to the humped drive link
                                                                      Carbide-tipped cutters cannot be sharpened with a
1.2       Vibrations                                                  standard, round saw chain file.
The method of reducing the vibration level while
                                                                      2.1     Side plate and top plate cutting angle,
maintaining high cutting performance is the same
                                                                              depth gauge setting, tooth length
one used in the 3/8" PMC3 saw chain.

1.3       Features
                                                                                                                      c
Unlike the other comfort saw chains, the new 3/8"
STIHL PICCO™ Duro 3 (63 PD3) saw chain does                                     a
not have a "C" in the saw chain designation.

                                                                                           b
            1          2                 1

                                                                                                                          689TI145 KN
                                                                                                      d

                                                                      a=    sharpening angle 30°
                                                                      b=    Side plate angle 80°
                             3                                        c=    Depth gauge setting 0.025" (0.65 mm)
                                                        689TI144 KN

                                                                      d=    minimum tooth length – if the minimum
                                                                            tooth length is reached during
.     Cutter (1) of finely structured wolfram carbide                       resharpening, replace saw chain
      guarantees long service life – even when cutting
      dirty and abrasive wood                                         2.2     Diamond grinding wheel
.     The drive link is extended upwards by a                         The new diamond grinding wheel 5203 757 0906 is
      hump (2) to guide the cutter into the timber                    necessary for sharpening the 3/8" STIHL PICCO™
      smoothly and gently, thus improving the chain's                 Duro 3 on a USG chain sharpener.
      smooth running and reducing its tendency to                     For alternative chain sharpeners, the diamond
      kick back.                                                      grinding wheel 5.00x0.24x0.87" (125x6x22.2 mm)
As with all STIHL comfort saw chains                                  with the part number 5203 757 0908 is available.
                                                                      This grinding wheel is characterized by a 7/8"
.     Each cutter (1) has the letter „C“ and each tie                 (22.2 mm) arbor size.
      strap (3) has an arrow indicating the running
      direction of the saw chain.
The color code of the new saw chain is green.

                                                                                                    TI_02_2009_30_01_01.fm

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Technical Information 02.2009                                                                                        Page 3

2.3       Settings 3/8" STIHL PICCO™ Duro 3 with                      3.      Service note
          USG sharpener
                                                                      The saw chain can be serviced with the rivet
                                                                      spinners and chain breakers NG 4, NG 5 and NG 7.

                                                                      3.1     Replacing cutters
                                                                      Repair kits "Right-hand cutter" and "Left-hand
              +                                                       cutter" are available for replacement. Each repair kit
        A                                                             comprises five cutters and five tie straps with rivets.
                                              +
                                                                      When servicing or repairing the chain, note the
                                      +           C                   running direction (arrow head) of the tie strap and

                                                        689TI009 KN
                                                                      cutter. The bevel of the tie strap and cutter must be
                               B                                      to the rear of the direction of travel.

                                                                      3.2     Replacing tie straps
 Scale             Cutter 1)              Depth gauge 2)
                                                                      The tie straps between cutters have no influence on
                   right       left                                   the vibration-reducing function of the saw chain.
 A                 +30         +30                    +40             The previous tie straps without beveled heel are
 B                 +15         -15                      0             used when replacing tie straps between cutters.
 C                 +30         -30                      0             This simplifies matters when cutting saw chain to
                                                                      length and in the event of service.
1)
     Grinding wheel 5203 757 0906 (new)
2) Grinding wheel 5203 750 7015                                       3.3      Cutting rolls of chain to length
                                                                      Tie straps without bevel at the back of the running
2.4       Sharpening the master cutter                                face are enclosed with the rolls of saw chain (see
Carefully move the support downward – the grinding                    b 3.2).
wheel should only briefly contact the cutter
removing little material - max. .01" (.3 mm).
In the event of decreased grinding performance,
dress the grinding wheel 5203 757 0906 using
dressing stone 5203 893 6200. To do this, press the
dressing stone briefly and firmly against the rotating
grinding wheel.

TI_02_2009_30_01_01.fm
)m~ge 4                                                                           Technical Information 02.2009

4.       Spare parts
Item     Part name                                  Part No.                                        Remarks
 1       Cutter repair kit, r/h                     3612 007 1000                                   1)
 2       Cutter repair kit, l/h                     3612 007 1001                                   2)
 3       Tie strap with rivets                      3997 660 6600
 4       Tie strap without rivets                   3997 662 1200
 5       Humped drive link 3/8" STIHL               3636 662 1100
         PICCO™ Duro 3; 0.050" (1.3 mm)
 6       Drive link 3/8" STIHL PICCO™ Duro 3;       3997 662 1000
         0.050" (1.3 mm)

Remarks
1) Comprises five right-hand cutters and five left-hand tie straps with rivets
2) Comprises five left-hand cutters and five right-hand tie straps with rivets

5.       Saw chain type
Chain types                  Abbreviated              Chain pitch                     Drive link gauge
                             designation
3612                         63 PD3                   3/8" STIHL PICCO™ Duro 3 0.050" (1.3 mm)

The 3/8" PD3 saw chain is available in the same cut
lengths as the 3/8" PMC3 saw chain and also in a
100’ reel.

© ANDREAS STIHL AG & Co. KG, 2009                          Technical Documentation
                                                           D1/MTK-bl

                                                                                           TI_02_2009_30_01_01.fm

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