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Technical Information · issue 6 of 2009

Carburetor; Fuel pump; Carburetor housing; Control handle; Service notes – barbed connectors; Summary

IssueTI 6/2009

Part changes (6)

WasBecomesWhat the bulletin says
4134 121 0801 4134 121 0803 The previous end cover (1) 4134 121 0801 with smooth connector (2) is being replaced by the new version (3) 4134 121 0803 with barbed connector (4).
1129 007 1062 4128 007 1060 3 Set of carburetor parts Because of the introduction of the new carburetor with barbed connector (4) on the end cover (3), the previous "set of carburetor parts" 1129 007 1062 is 2 4 being replaced by the new version 4128 007 1060.
4130 350 6200 4128 120 0100 256TI038 KN connectors Right: New fuel pump with barbed connectors The previous fuel pump (1) 4130 350 6200 with Left: previous carburetor housing smooth connectors (2, 3) is being replaced by the 4128 120 0100 new version (4) 0000 350 6201 with barbed Middle: previous carburetor housing connectors
4128 120 0100 4128 120 0151 2 Replacement for previous carburetor housing 4128 120 0100 1 2 The previous carburetor housing 4128 120 0100 is being replaced by the new version 4128 120 0151 (parts kit).
4128 120 0101 4128 120 0152 3 Replacement for previous carburetor Right: New versions of the carburetor housing 4128 120 0101 housing The previous carburetor housing 4128 120 0101 is Simultaneously with the introduction of the new fuel being replaced by the new version 4128 120 0152 pump 0000 350 6201 (see Chap.
4128 790 1351 4128 120 0102 previous control handle 4128 790 1351 (with For older machines with the previous carburetor mounted throttle cable) is being replaced by the new housing 4128 120 0102, the new carburetor version 4128 790 1352 (see also TI 28.

Full text

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TI 6/2009 page 1
STIH)

Technical Information                                                                       06.2009

  Clearing saw STIHL FS 450 K – Series 4128

  Contents
  1.   Carburetor
  2.   Fuel pump
  3.   Carburetor housing
  4.   Control handle
  5.   Service notes – barbed connectors
  6.   Summary

  1.       Carburetor
                                                                   In the clearing saw STIHL FS 450 K, the previous
               2                     5                             carburetor (1) with smooth connector (2) on the end
                                                                   cover (3) is being replaced by the new
                                                                   carburetor (4) with barbed connector (5) on the end
                                                                   cover (6).
                           3                     6
                                                     256TI035 KN

           1                     4

  Left:        previous carburetor with smooth
               connector on the end cover
  Right:       new carburetor with barbed
               connector on the end cover

  TI_06_2009_30_01_01.fm                                                                            englisch / English
)m~ge 2                                                                    Technical Information 06.2009

STIHL FS 450 K                                       1.1         End cover
The previous carburetor C1Q-S94 – 4128 120 0603
with smooth connector on the end cover is being
replaced by the new carburetor C1Q-S154 –                                          4
                                                             2
4128 120 0607 with barbed connector on the end
cover (see Chap. 1.1).
                                                             1                     3

Spare parts                                                  5                     7
The previous version of the carburetor with smooth
connector on the end cover is no longer available.           6                     8

                                                                                                           256TI036 KN
The new version of the carburetor with barbed
connector can also be used for older machines.
                                                     Left:           Previous end cover with smooth
Service note                                                         connector
                                                     Right:          New end cover with barbed
Observe the service notes for dealing with barbed                    connector
connectors (see Chap. 5).
                                                     The previous end cover (1) 4134 121 0801 with
                                                     smooth connector (2) is being replaced by the new
                                                     version (3) 4134 121 0803 with barbed
                                                     connector (4).

                                                     Spare parts
                                                     The previous end cover (1) 4134 121 0801 remains
                                                     available for machines with the previous carburetor.

                                                     Service note
                                                     The previous end cover (1) 4134 121 0801 may
                                                     only be installed in machines with the previous
                                                     carburetor. A previous carburetor can be identified
                                                     by the smooth connector (2) on the end cover (1).
                                                     The new end cover (3) 4134 121 0803 may only be
                                                     installed in machines with the new carburetor. A new
                                                     carburetor can be identified by the barbed
                                                     connector (4) on the end cover (3). Observe the
                                                     service notes for dealing with barbed connectors
                                                     (see Chap. 5).

                                                                                       TI_06_2009_30_01_01.fm

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Technical Information 06.2009                                                                                 Page 3

1.2         Metering diaphragm, gasket                           1.3     Set of carburetor parts
                                                                 Because of the introduction of the new carburetor
                                                                 with barbed connector (4) on the end cover (3), the
                                                                 previous "set of carburetor parts" 1129 007 1062 is
        2                     4
                                                                 being replaced by the new version 4128 007 1060.
                                                                 The difference between the new "set of carburetor
        1                     3                                  parts" and the previous version is the new metering
                                                                 diaphragm 4134 121 4700 and the new gasket
        5                     7                                  4134 129 0901 (see Chap. 1.2).

        6                     8

                                                   256TI036 KN
                                                                 Spare parts
                                                                 The previous "set of carburetor parts"
                                                                 1129 007 1062 remains available for machines with
Left:           Previous end cover with smooth
                                                                 the previous carburetor.
                connector
Right:          New end cover with barbed
                connector                                        Service note
Because of the introduction of the new carburetor                The previous "set of carburetor parts"
with barbed connector (4) on the end cover (3), the              1129 007 1062 may only be installed in machines
previous versions of the metering diaphragm (5)                  with the previous carburetor. A previous carburetor
4129 121 4700 and the gasket (6) 1129 129 0900                   can be identified by the smooth connector (2) on the
are being replaced by the new versions of the                    end cover (1).
metering diaphragm (7) 4134 121 4700 and the
                                                                 The new "set of carburetor parts" 4128 007 1060
gasket (8) 4134 129 0901.
                                                                 may only be installed in machines with the new
                                                                 carburetor. A new carburetor can be identified by the
Spare parts                                                      barbed connector (4) on the end cover (3). Observe
                                                                 the service notes for dealing with barbed connectors
The previous versions of the metering                            (see Chap. 5).
diaphragm (5) 4129 121 4700 and the gasket (6)
1129 129 0900 remain available for machines with
the previous carburetor.

Service note
The previous versions of the metering
diaphragm (5) 4129 121 4700 and the gasket (6)
1129 129 0900 may only be installed in machines
with the previous carburetor. A previous carburetor
can be identified by the smooth connector (2) on the
end cover (1).
The new versions of the metering diaphragm (7)
4134 121 4700 and the gasket (8) 4134 129 0901
may only be installed in machines with new
carburetor. A new carburetor can be identified by the
barbed connector (4) on the end cover (3). Observe
the service notes for dealing with barbed connectors
(see Chap. 5).

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)m~ge 4                                                                                 Technical Information 06.2009

2.       Fuel pump                                                3.        Carburetor housing

                                                                  3.1       Distinguishing features of the previous
                                                                            versions of the carburetor housing

     1                    4                                                           3               3

         2           3        5             6

                                                    256TI037 KN

Left:         Previous fuel pump with smooth                           1              2                2

                                                                                                                       256TI038 KN
              connectors
Right:        New fuel pump with barbed
              connectors
The previous fuel pump (1) 4130 350 6200 with                     Left:          previous carburetor housing
smooth connectors (2, 3) is being replaced by the                                4128 120 0100
new version (4) 0000 350 6201 with barbed                         Middle:        previous carburetor housing
connectors (5, 6). Moreover, the new fuel pump (4)                               4128 120 0101
differs from the previous version (1) by a modified               Right:         previous carburetor housing
geometry (arrows) for snapping the fuel pump into                                4128 120 0102
the carburetor housing (see Chap. 3).
                                                                  The previous versions of the carburetor housing can
The smooth connectors (2, 3) of the previous fuel                 be differentiated by:
pump (1) are arranged one after the other; the
                                                                  .     Shape in the area of the throttle cable
barbed connectors (5, 6) of the new fuel pump (4)
                                                                        receiver (1, 2)
are arranged with a diagonal offset.
                                                                  .     molded on receivers (3) for the grommet –
                                                                        present only in the previous versions of the
Spare parts                                                             carburetor housing 4128 120 0100 and the
The previous fuel pump (1) 4130 350 6200 remains                        carburetor housing 4128 120 0101
available for older machines with the previous                    Observe the spare parts documentation for using
carburetor housing (see Chap. 3).                                 the previous versions of the carburetor housing.
                                                                  Additional details about the carburetor housings are
Service note                                                      presented in TI 05.2003 and TI 46.2003.

The previous fuel pump (1) 4130 350 6200 may
only be installed in machines with the previous
carburetor housing (see Chap. 3).
The new fuel pump (4) 0000 350 6201 may only be
installed in machines with the new carburetor
housing (see Chap. 3). Observe the service notes
for dealing with barbed connectors (see Chap. 5).

                                                                                                   TI_06_2009_30_01_01.fm

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Technical Information 06.2009                                                                                   Page 5

3.2      New versions of the carburetor housing                  3.2.2   Replacement for previous carburetor
                                                                         housing 4128 120 0100
             1                          2                        The previous carburetor housing 4128 120 0100 is
                                                                 being replaced by the new version 4128 120 0151
                                                                 (parts kit).
                                                                 The new carburetor housing 4128 120 0151 (parts
                                                                 kit) can be used for older machines with the
                                                                 previous carburetor housing 4128 120 0100, since
                                                                 the new parts kit contains the modified carburetor
                                                                 housing and the new fuel pump 0000 350 6201.

                                                   256TI039 KN
                                                                 The previous carburetor housing 4128 120 0100 is
                                                                 no longer available.

Left:        Previous versions of the carburetor
             housing
                                                                 3.2.3   Replacement for previous carburetor
Right:       New versions of the carburetor                              housing 4128 120 0101
             housing
                                                                 The previous carburetor housing 4128 120 0101 is
Simultaneously with the introduction of the new fuel             being replaced by the new version 4128 120 0152
pump 0000 350 6201 (see Chap. 2), the previous                   (parts kit).
versions of the carburetor housing (1) are being
                                                                 The new carburetor housing 4128 120 0152 (parts
replaced by new versions (2). The new carburetor
                                                                 kit) can be used for older machines with the
housings (2) differ from the previous versions (1) in
                                                                 previous carburetor housing 4128 120 0101, since
that each has a modified geometry (arrows) for
                                                                 the new parts kit contains the modified carburetor
snapping the fuel pump (see Chap. 2) into the
                                                                 housing and the new fuel pump 0000 350 6201.
carburetor housing.
                                                                 The previous carburetor housing 4128 120 0101 is
                                                                 no longer available.
3.2.1    Replacement for previous carburetor
         housing 4128 120 0102
The previous carburetor housing 4128 120 0102 is                 4.      Control handle
being replaced by the new version 4128 120 0103.
                                                                 For the clearing saw STIHL FS 450 K, which is still
The new carburetor housing 4128 120 0103 is                      equipped with the throttle cable 4128 180 1102, the
available separately for new machines.                           previous control handle 4128 790 1351 (with
For older machines with the previous carburetor                  mounted throttle cable) is being replaced by the new
housing 4128 120 0102, the new carburetor                        version 4128 790 1352 (see also TI 28.2005 and
housing 4128 120 0150 is available as parts kit. The             TI 37.2006).
parts kit contains the new carburetor housing                    The new control handle 4128 790 1352 differs from
4128 120 0103 and the new fuel pump                              the previous version 4128 790 1351 by the new
0000 350 6201.                                                   carburetor housing 4128 120 0152, which includes
The previous carburetor housing 4128 120 0102 is                 the new fuel pump 0000 350 6201
no longer available.                                             (see Chap. 3.2.3). The new control handle comes
                                                                 with extensively illustrated installation instructions.

TI_06_2009_30_01_01.fm
)m~ge 6                                                    Technical Information 06.2009

5.       Service notes – barbed
         connectors
To ensure a leakproof fuel system:
.    Pull or push the fuel hoses, by hand whenever
     possible, in the direction of the connector in
     order to avoid damage to the barbed connector
     – sharp-edged pliers, screwdrivers, etc., may
     not be used – also, do not cut open fuel hoses
     with a knife or similar aids
.    Do not reuse fuel hoses after disassembly, but
     instead always replace them with new hoses –
     fuel hoses can be overstretched when being
     detached
.    Mount new fuel hoses dry or using press fluid
     OH 723 – 0781 957 9000. Other press fluids are
     not permitted and may lead to fuel hose damage
.    When using press fluid OH 723, apply press
     fluid OH 723 to the ends of the hose and the
     connectors and press the new hoses onto the
     barbed connectors

Notes regarding press fluid OH 723
Press fluid OH 723 produces a lubricant film that
simplifies assembly. The lubricant evaporates after
a short time – the hose is firmly seated.
Never use fuel, oil or grease as a lubricant. Fuel, oil
and grease do not evaporate – the hose may come
loose.

                                                                    TI_06_2009_30_01_01.fm

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Technical Information 06.2009                                                                     Page 7

6.     Summary
Item    Part Name                                            Previous        New             Rem.
 1      Carburetor C1Q-S94;                                  4128 120 0603   ---             1)
        including Items 3, 4, 5
 2      Carburetor C1Q-S154;                                 ---             4128 120 0607   2) 4)
        including Items 3, 4, 5
        other parts as previously, see spare parts list
 3      End cover                                            4134 121 0801   4134 121 0803   3) 4)
 4      Metering diaphragm                                   4129 121 4700   4134 121 4700   3) 4)
 5      Gasket                                               1129 129 0900   4134 129 0901   3) 4)
 6      Set of carburetor parts;                             1129 007 1062   4128 007 1060   3) 4)
        including Items 4, 5
        other parts as previously, see spare parts list
 7      Fuel pump                                            4130 350 6200   0000 350 6201   3) 4)
 8      Carburetor housing                                   4128 120 0102   4128 120 0103   1)
 9      Carburetor housing;                                  ---             4128 120 0150   2)
        including Items 7, 8
10      Carburetor housing                                   4128 120 0100   ---             1)
11      Carburetor housing;                                  ---             4128 120 0151   2)
        including Item 7
12      Carburetor housing                                   4128 120 0101   ---             1)
13      Carburetor housing;                                  ---             4128 120 0152   2)
        including Item 7
14      Control handle;                                      4128 790 1351   ---             1)
        including Item 12
15      Control handle;                                      ---             4128 790 1352   2)
        including Items 7, 13
        other parts as previously, see spare parts list

Modification to be introduced : continuously
Remarks
1) Previous version of part no longer available from factory
2) New version of part can also be used for older machines
3) Previous version of part remains available for older machines
4) See "Service notes"

© ANDREAS STIHL AG & Co. KG, 2009                         Technical Documentation
                                                          D1/MTK-fr

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