← Service bulletins

Technical Information · issue 22 of 2009

Carburetor; Tank housing, filter cover, screw; Fan cover; Summary

IssueTI 22/2009

Part changes (5)

WasBecomesWhat the bulletin says
4238 121 0800 4238 120 0600 process, the previous end cover (1) 4238 121 0800 is being replaced by the new version (2) The previous part number 4238 120 0600 will be 4238 120 0850.
4238 122 3201 4238 122 3202 2 Carburetor C1Q-S118B previous torsion spring (3) 4238 122 3201 will be With the introduction of the new fixed jet and the replaced by the new version (4) 4238 122 3202.
4238 121 5600 4238 121 5601 To further improve function, the previous fixed jet Identification Version 4238 121 5600 is replaced by the new version 4238 121 5601.
4238 122 6700 4238 122 6701 70 mm 4238 122 6700 will be replaced by the new version 4238 122 6701.
4238 350 0813 4238 350 0850 The previous tank housing 4238 350 0813 is being no further than stop) replaced by the new version 4238 350 0850.

Full text

Page 1 of 7

TI 22/2009 page 1
STIH)

Technical Information                                        22.2009

  Cut-off machine STIHL Cutquik® TS 410, 420 – Series 4238

  Contents
  1.   Carburetor
  2.   Tank housing, filter cover, screw
  3.   Fan cover
  4.   Summary

  1.      Carburetor
  To further improve function, the previous carburetor
  4238 120 0600 is being modified in two stages:
  .    1. stage
       Introduction of a new end cover and a new
       torsion spring
  .    2. stage
       Introduction of a new fixed jet and a new high
       speed screw
  The previous part number 4238 120 0600 is being
  retained for the new versions of the carburetor. The
  new versions are identified by a changed index in
  the marking on the carburetor (see b 1.1).

  TI_22_2009_30_01_01.fm                                          englisch / English
)m~ge 2                                                                            Technical Information 22.2009

1.1      Type and position of designation on                   1.2    End cover, torsion spring
         carburetor

                                                                         1
                                                                         3
        S118
        S118 A          XXXX X

        S118 B

                                                                         2
                                                                         4

                                                                                                                  370TI046 KN
                                                 370TI045 KN

                                                               Top:          Previous versions of end cover and
                                                                             torsion spring
1.1.1    Carburetor C1Q-S118A
                                                               Bottom:       New versions of end cover and
With the introduction of the new end cover and the                           torsion spring
new torsion spring (see b 1.2), the designation of
the carburetor 4238 120 0600 will be changed from              Due to an improvement in the manufacturing
C1Q-S118 to C1Q-S118A.                                         process, the previous end cover (1) 4238 121 0800
                                                               is being replaced by the new version (2)
The previous part number 4238 120 0600 will be
                                                               4238 120 0850. The new end cover (2) differs from
retained.
                                                               the previous version (1) by changes in shape in the
                                                               connection area of the compensator hose.
                                                               With the introduction of the new end cover (2), the
1.1.2    Carburetor C1Q-S118B
                                                               previous torsion spring (3) 4238 122 3201 will be
With the introduction of the new fixed jet and the             replaced by the new version (4) 4238 122 3202.
new high speed screw (see b 1.3), the designation              The geometry of the new torsion spring (4) has been
of the carburetor 4238 120 0600 will be changed                adapted to the changes in shape of the new end
from C1Q-S118A to C1Q-S118B.                                   cover and differs from the previous version by the
The previous part number 4238 120 0600 will be                 changed alignment (arrows) at the compensator
retained.                                                      connector. The new torsion spring (4)
                                                               4238 122 3202 is included with the new end
                                                               cover (2) 4238 120 0850.

                                                                                             TI_22_2009_30_01_01.fm

Page 2 of 7

TI 22/2009 page 2
Technical Information 22.2009                                                                          Page 3

1.2.1   Service notes / spare parts                       1.3.1   Marking of the fixed jet
The previous end cover 4238 121 0800 is no longer
available. The new end cover 4238 120 0850, with
new torsion spring 4238 122 3202 included, can
also be used for the previous carburetor with the
designation C1Q-S118. The new end cover
4238 120 0850 may only be used in combination
with the new torsion spring 4238 122 3202.
The previous torsion spring 4238 122 3201 remains
available for carburetors with the previous end cover

                                                                                                              370TI047 KN
4238 121 0800. The previous torsion spring
4238 122 3201 may only be used in combination
with the previous end cover 4238 121 0800.
                                                          The diameter of the jet bore can be read on the fixed
                                                          jet after removal of the end cover, metering
1.3     Fixed jet, high speed screw                       diaphragm and the gasket.
To further improve function, the previous fixed jet       Identification       Version
4238 121 5600 is replaced by the new version
4238 121 5601. The new fixed jet 4238 121 5601            65                   Previous fixed jet
differs from the previous version by a larger jet bore.                        4238 121 5600; diameter of
The diameter of the jet bore can be determined from                            the jet bore is 0.65 mm
the marking of the fixed jet (see b 1.3.1).               70                   New fixed jet 4238 121 5601;
With the introduction of the new fixed jet                                     diameter of the jet bore is
4238 121 5601, the previous high speed screw                                   0.70 mm
4238 122 6700 will be replaced by the new version
4238 122 6701.
                                                          1.3.2   Service notes / spare parts
                                                          The previous versions of the fixed jet
                                                          4238 121 5600 and the high speed screw
                                                          4238 122 6700 are no longer available.
                                                          For the carburetors C1Q-S118 and C1Q-S118A with
                                                          the previous versions of the fixed jet and high speed
                                                          screw, the new "High speed adjusting screw kit“
                                                          4238 120 9800 is available as a spare part. The new
                                                          "High speed adjusting screw kit" 4238 120 9800
                                                          contains the new versions of the fixed jet
                                                          4238 121 5601 and the high speed screw
                                                          4238 122 6701. The new fixed jet may only be used
                                                          in combination with the new high speed screw.
                                                          For the carburetor C1Q-S118B with new versions of
                                                          the fixed jet and the high speed screw and previous
                                                          carburetors (C1Q-S118 and C1Q-S118A
                                                          respectively), in which the new versions of the fixed
                                                          jet and high speed screw have already been
                                                          installed, the new fixed jet and the new high speed
                                                          screw are available individually.

TI_22_2009_30_01_01.fm
)m~ge 4                                                                      Technical Information 22.2009

1.3.3    Settings                                        2.1     Tank housing
With the introduction of the new versions of the fixed
jet 4238 121 5601 and the high speed screw
4238 122 6701, the basic setting without limiter cap
for the high speed screw H also changes. This
affects the carburetors with the designation C1Q-
S118B and previous carburetors (C1Q-S118 and
C1Q-S118A respectively), in which the new
versions of the fixed jet and the high speed screw
have already been installed.
The following settings apply:

Basic setting without limiter cap on the high
speed screw H
Low speed screw L:               1 turn open
High speed screw H:              1.5 turns open
Standard setting with limiter cap on the high

                                                                                                             370TI048 KN
speed screw H
Low speed screw L:               1 turn open
High speed screw H:              3/4 turn open (max.     The previous tank housing 4238 350 0813 is being
                                 no further than stop)   replaced by the new version 4238 350 0850. The
                                                         new tank housing contains modified threaded
                                                         inserts (arrows) for screwing on the filter cover. The
                                                         improved filter cover (see b 2.2) and the new
                                                         screws (see b 2.2) for screw-mounting the new
2.       Tank housing, filter cover, screw               filter cover are enclosed with the new tank housing
                                                         4238 350 0850.
For further improvement of the screw connection
between tank housing and filter cover, the following
measures have been taken:
                                                         2.1.1   Spare parts
.    New tank housing (see b 2.1) with improved
     threaded inserts                                    The previous tank housing is no longer available.
                                                         The new tank housing can also be used for older
.    New filter cover (see b 2.2) with knurled
                                                         machines.
     bushings
.    New screws (see b 2.2) with mounting pegs
.    Modifications introduced,                           2.1.2   Service notes
     serial # 170 073 909                                If a new tank housing is installed, always fasten the
If a new tank housing is installed, always fasten the    new filter cover with the new screws.
new filter cover with the new screws.

                                                                                         TI_22_2009_30_01_01.fm

Page 3 of 7

TI 22/2009 page 3
Technical Information 22.2009                                                                                   Page 5

2.2        Filter cover, screw                                     With the introduction of the new tank housing (see
                                                                   b 2.1), in the previous filter cover (1)
                                                                   4238 140 1000, the previous bushing (2)
                                                                   0000 963 0809 is being replaced by a new, knurled
           4                         5 6
                                                                   version. The new bushing is permanently integrated
                         2                                         in the filter cover (3) and not available as a spare
                                                                   part. The part number of the previous filter cover
                                                                   4238 140 1000 is being retained for the new filter
                                                                   cover.
                                                                   With the introduction of the new tank housing (see
       4                         5                                 b 2.1), the previous screw (4) IS-M5x20-12.9 –
                                                                   9022 371 1020 (4x) for fastening the filter cover to
                         2
                                                                   the tank housing is being replaced by the new
                                                                   version (5) IS-M5x20-10.9 – 0000 951 1109. The
                                                                   new version (5) has a lead in (6) and simplifies
   1                         3                                     mounting of the filter cover.
                                                     370TI049 KN

                                                                   2.2.1   Spare parts
                                                                   The previous bushing 0000 963 0809 remains
Left:          Previous versions of the filter cover,              available for previous filter covers.
               bushing and screw without lead in                   The new, knurled bushing is not available as a spare
Right:         New filter cover, ("C" index or higher)             part.
               with permanently integrated bushing,
               new screw with lead in                              The previous screw IS-M5x20-12.9 –
                                                                   9022 371 1020 remains available for other
                                                                   applications.

TI_22_2009_30_01_01.fm
)m~ge 6                                                          Technical Information 22.2009

3.       Fan cover

         1                      3


                 2
                                                  370TI050 KN

Left:        Previous version of the fan cover and
             bushing
Right:       New version of the fan cover with
             permanently integrated bushing
For further improvement of the screwed connection,
the previous bushing (2) 0000 963 0809 (3x) in the
previous fan cover (1) 4238 080 3100 is being
replaced by a new, knurled version. The new
bushing is permanently integrated in the fan
cover (3) and is not available as a spare part. The
part number of the previous fan cover
4238 080 3100 is being retained for the new fan
cover.

3.1      Spare parts/service notes
The previous bushing 0000 963 0809 remains
available for previous fan covers.
The new, knurled bushing is not available as a spare
part.

                                                                          TI_22_2009_30_01_01.fm

Page 4 of 7

TI 22/2009 page 4
Technical Information 22.2009                                                                        Page 7

4.     Summary
Item    Part Name                                             Previous          New             Rem.
        Carburetor, 1st stage
 1      Carburetor C1Q-S118;                                  4238 120 0600     ---             1)
        including Items 3, 5
 2      Carburetor C1Q-S118A;                                 ---               4238 120 0600   2)
        including Items 4, 5
 3      End cover                                             4238 121 0800     ---             1) 5)
 4      End cover;                                            ---               4238 120 0850   2) 5)
        including Item 5
 5      Torsion spring                                        4238 122 3201     4238 122 3202   4) 5)
        Carburetor, 2nd stage
 6      Carburetor C1Q-S118A;                                 4238 120 0600     ---             7)
        including Items 8, 10
 7      Carburetor C1Q-S118B;                                 ---               4238 120 0600   2)
        including Items 9, 10;
        other parts as previously, see spare parts list
 8      Fixed jet 0.65                                        4238 121 5600     ---             1) 5) 6)
 9      Fixed jet 0.70                                        ---               4238 121 5601   5)
10      High speed screw                                      4238 122 6700     4238 122 6701   1) 5) 6)
11      High speed adjusting screw kit;                       ---               4238 120 9800   2) 5)
        including Items 9, 10
        Tank housing, filter cover, fan cover
12      Tank housing                                          4238 350 0813     ---             1)
13      Tank housing;                                         ---               4238 350 0850   2) 5)
        including Items 14, 15, 17
        other parts as previously, see spare parts list
14      Filter cover;                                         4238 140 1000     4238 140 1000   1) 2)
        including Item 15
15      Bushing                                               0000 963 0809     -*-             4)
16      Spline screw IS-M5x20-12.9                            9022 371 1020     ---             3)
17      Spline screw IS-M5x20-10.9                            ---               0000 951 1109   2)
18      Fan cover;                                            4238 080 3100     4238 080 3100   1) 2)
        including Item 15
Modification to be introduced : continuously
Remarks
1) Previous version of part no longer available from factory
2) New version of part can also be used for older machines
3) Previous version of part remains available for other applications
4) Previous version of part remains available for older machines
5) See "Service notes"
6) Replace previous version with Item 11
7) Part remains available from the factory until availability of the new carburetor C1Q-S118B

© ANDREAS STIHL AG & Co. KG, 2009                         Technical Documentation
                                                          D1/MTK-fr

TI_22_2009_30_01_01.fm

Page 5 of 7

TI 22/2009 page 5

Page 6 of 7

TI 22/2009 page 6

Page 7 of 7

TI 22/2009 page 7

Extracted from the manufacturer's 2012 service catalogue. Most of these PDFs embed fonts with a shifted character map, so the text above was recovered rather than copied — read it as a faithful but imperfect transcription, and treat the page image above each block as the authority where the two disagree — the figures exist only there, because they are vector drawings that text extraction cannot keep.

Report a transcription error →