Technical Information · issue 6 of 2010
Guard with defined adjustment range (TS 700 only); Instruction labels; Loss-proof securing of the V-belt guard; Summary
IssueTI 6/2010
Part changes (7)
| Was | Becomes | What the bulletin says |
|---|---|---|
| 4224 791 3900 | 4224 791 3903 | 1), the previous support (1) 4224 791 3900 is being replaced by the new version (2) 4224 791 3903. |
| 4224 020 2903 | 4224 190 0410 | The crankcase (1) 4224 020 2903 is being replaced by previous starter cover (1) 4224 190 0410 is being the new version (2) 4224 020 2910. |
| 4224 190 0304 | 4224 020 2903 | With the introduction of the new starter cover, the previous "Starter cover with rewind starter" Spare parts 4224 190 0304 is being replaced by the new version The previous crankcase 4224 020 2903 is no longer 4224 190 0306. |
| 0000 967 3521 | 0000 960 0101 | Rotate the guard forwards and backwards as far Right: New versions of the instruction labels as possible – adjustment range (A) must be Previous TS 700 instruction label (1) limited by the stop pin 0000 967 3521 and instruction label (2) 0000 967 3520 are being replaced by the new "Set of instructio |
| 4224 791 3903 | 4224 791 3901 | 377TI007 KN 7 5 Left: Previous versions of the support, belt guard and screw Left: Previous versions of the support, belt Right: New versions of the support with guard and screw studs and belt guard with captive nuts Right: New versions of the support with secured against loss studs and belt guard w |
| 4224 790 5301 | 4224 700 8113 | 377TI007 KN 7 5 Left: Previous versions of the support, belt guard and screw Left: Previous versions of the support, belt Right: New versions of the support with guard and screw studs and belt guard with captive nuts Right: New versions of the support with secured against loss studs and belt guard w |
| 4224 690 0104 | 4224 791 3903 | 400 mm" The previous versions of the support (4224 690 0104) is being replaced by the new 4224 791 3903, the belt guard 4224 700 8100 and "Support with guard dia. |
Full text
Page 1 of 12
STIH)
Technical Information 06.2010
Cut-off machine STIHL Cutquik® TS 700, 800 – Series 4224
Contents
1. Guard with defined adjustment range (TS 700 only)
2. Instruction labels
3. Securing of the V-belt guard
4. Summary
1. Guard with defined adjustment
range (TS 700 only)
1.1 Adjustment range
2 2 The STIHL Cutquik® TS 700 cut-off machine guard
adjustment range (A and B respectively) will be
determined by the stop pin (1) installed into the cast
arm and by the lugs (arrows) molded onto the
1 guard (2).
1 B
A
376TI045 KN
Left: Adjustment range (A),
Guard mounted on the inboard side
Right: Adjustment range (B),
Guard mounted on the outboard side
TI_06_2010_30_01_01.fm englisch / English
)m~ge 2 Technical Information 06.2010
1.2 Support 1.3 Guard
3701TI018 KN
4
Left: Previous guard
2 Right: New guard
4 The previous guard dia. 350 mm (4224 700 8102)
is being replaced by the new version
376TI046 KN
3 4224 700 8108.
The new guard dia. 350 mm differs from the
Top: Previous support previous version by the molded lugs (arrows),
Bottom: New support which, together with the stop pins (see b 1.4)
installed into the guard (see b 1.2), define the
With the introduction of the guard with defined adjustment range (see b 1.1) of the guard.
adjustment range (see b 1.1), the previous
support (1) 4224 791 3900 is being replaced by the
new version (2) 4224 791 3903. Spare parts
The new support differs by a thread (3) for The previous guard dia. 350 mm (4224 700 8102)
installation of the stop pin (see b 1.4) and remains available for older machines.
additional holes (4) for fastening the limit stop
(see b 1.5).
Service notes
The previous guard dia. 350 mm (4224 700 8102)
Spare parts
may only be installed in machines with the previous
The previous stop 4224 791 3900 without thread guard.
and without additional holes is no longer available.
The new guard dia. 350 mm (4224 700 8108) may
The new version 4224 791 3903 can also be used
only be installed in machines with the new guard.
for older machines with the previous support
4224 791 3900.
TI_06_2010_30_01_01.fm Page 2 of 12
Technical Information 06.2010 Page 3
1.4 Stop pin 1.6 Rubber buffer
3761TI049 KN
376TI047 KN
3 1
With the introduction of the new guard (see b 1.3), Left: Previous versions of the support,
the stop pin (1) 4224 691 0100 and the limit stop rubber buffer and screw
(see b 1.5) are being introduced. The stop pin (1) Right: New versions of the support and the
installed into the support (2) together with the lugs stop pin
molded onto the guard (see b 1.3), determine the
adjustment range (see b 1.1). The new stop pin (1, see b 1.4) installed into the
support and the lugs cast onto the guard
(see b 1.3) determine the adjustment range
Tightening torques (see b 1.1), the rubber buffer (2) 4224 790 9300
and the screw IS-M5x6-10.9 (3) (9022 341 0910)
Stop pin / support 5 Nm have been eliminated.
1.5 Limit stop Spare parts
The previous versions of the rubber buffer
4224 790 9300 and the screw IS-M5x6-10.9
1 (9022 341 0910) remain available for older
machines.
2
376TI048 KN
With the introduction of the new guard (see b 1.3),
the limit stop (1) 4224 691 0200 and the stop pin
(see b 1.4) are being introduced. The limit stop (1)
is fastened to the support with the new pan head
self-tapping screw IS-P4x10 (2) (9074 478 2967).
Tightening torques
Limit stop / support 1.5 Nm
TI_06_2010_30_01_01.fm
)m~ge 4 Technical Information 06.2010
1.7 Crankcase 1.8 Starter cover
1
1
2
2
376TI065 KN
376TI064 KN
Left: Previous crankcase Left: Previous starter cover
Right: New crankcase Right: New starter cover
With the introduction of the new guard with a defined With the introduction of the new guard with a defined
adjustment range (see b 1.1), the shape of the adjustment range (see b 1.1), the shape of the
crankcase (arrows) is being changed. The previous starter cover (arrows) is being changed. The
crankcase (1) 4224 020 2903 is being replaced by previous starter cover (1) 4224 190 0410 is being
the new version (2) 4224 020 2910. replaced by the new version (2) 4224 190 0412.
With the introduction of the new starter cover, the
previous "Starter cover with rewind starter"
Spare parts
4224 190 0304 is being replaced by the new version
The previous crankcase 4224 020 2903 is no longer 4224 190 0306.
available. The new version 4224 020 2910 can also
be used for older machines.
Spare parts
The previous versions of the "Starter cover with
rewind starter" 4224 190 0304 and the starter cover
4224 190 0410 are no longer available. The new
versions of the "Starter cover with rewind starter"
4224 190 0306 and the starter cover
4224 190 0412 can also be used for older
machines.
TI_06_2010_30_01_01.fm Page 3 of 12
Technical Information 06.2010 Page 5
1.9 Reconfiguring the "support with guard" Remove the adjusting lever
– from guard on the inboard side to
guard on the outboard side
The "support with guard" is mounted on the inboard
2
side by the manufacturer. 3
The "support with guard" can also be mounted on
the outboard side depending on requirements.
1
Assembly on the inboard side is recommended for
better balance.
. Remove the abrasive wheel
376TI051 KN
Remove water attachment
. Loosen the banjo bolt (1) with the combination
wrench and remove it together with the seal – in
the process, remove the square nut from the
3
inside of the guard from the guide
. Remove bolt (2)
1
. Turn the adjusting lever (3) upwards and
2 remove
Slacken the V-belt
1
376TI050 KN
1
. Loosen the banjo bolt (1) with the combination
wrench – in the process, remove the square nut
from the inside of the guard from the guide 1
. Remove the water hose (2) with connector from
the adjusting lever (3)
376TI052 KN
1
. Loosen the hexagon head screws (1) – do not
remove them
. Turn the tensioning nut (2) counterclockwise
with the combination wrench – approx. 1/4 turn,
max. to stop = 0
. Remove hexagon head screws (1)
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)m~ge 6 Technical Information 06.2010
For machines with the new V-belt guard (see b 3):
. Loosen the captive nuts – do not remove
. Turn the tensioning nut (2) counterclockwise
with the combination wrench – approx. 1/4 turn,
max. to stop = 0 1
. Remove the captive nuts from studs 2
3 A
Remove the V-belt guard
376TI055 KN
5 4
4
. Turn the guard so it is in the position shown (see
2 picture)
. Install and tighten the stop pin (3)
. Insert limit stop (2) – align the hole in the limit
stop with the hole in the support
1 . Install the screw (1) and tighten
3
376TI053 KN
. Move the adjusting lever (4) to position (A)
. Install the screw (5) and tighten
. Slide V-belt guard (1) off to the front and remove
the poly V-belt (2) from the front pulley (3)
. Remove the "support with guard" (4)
6
Preparing the "support with guard" for outboard
mounting
376TI056 KN
1
. Turn the "support with guard" so that the guard
is on the outboard side
. Insert the square nut into the guide in the guard
3 and hold it in place
376TI054 KN
. Install the shorter banjo bolt (6) and washer at
the adjusting lever and tighten with the
combination wrench
. Remove the bolt (1) from the limit stop (2)
. Remove the limit stop (2)
. Remove stop pin (3)
TI_06_2010_30_01_01.fm Page 4 of 12
Technical Information 06.2010 Page 7
Mount "support with guard" – guard on the Connect water connection
outboard side
3
1 1
2 3
2
376TI058 KN
3 1
376TI057 KN
3
. Insert the longer banjo bolt (1) through the
. Fit the "support with guard" (1) on the outboard connector (2) of the water attachment – observe
side – at the same time, guide the poly V-belt the position of the connector
over the belt pulley
. Insert the square nut into the guide in the guard
. Check that belt moves easily and hold it in place
. Install the V-belt guard (2) into place . Fit the support with the longer banjo bolt on the
. Align the threaded holes in the support with the adjusting lever (3) – install the banjo bolt and
holes in the V-belt guard tighten with the combination wrench
. Tension the ribbed V-belt
. Install the screws (3) – do not tighten
For machines with the new V-belt guard (see b 3):
. Install the V-belt guard (2) into place
. Fit the captive nuts and thread them onto the
studs by hand – do not tighten
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)m~ge 8 Technical Information 06.2010
Check the adjustment range of the guard Preparing the "support with guard" for inboard
mounting
1
2
3
376TI060 KN
A
. Remove the bolt (1) from the limit stop (2)
. Remove the limit stop (2)
376TI059 KN
. Remove stop pin (3)
. Rotate the guard forwards and backwards as far 2
as possible – adjustment range (A) must be
limited by the stop pin 1
1.10 Inboard mounting
. Remove abrasive wheel 3
376TI054 KN
. Remove water attachment
. Remove the adjusting lever
. Slacken the V-belt . Turn the guard so that it is in the position shown
(see picture)
. Remove the V-belt guard
. Install and tighten the stop pin (3)
. Remove poly V-belt
. Insert limit stop (2) – align the hole in the limit
. Remove "support with guard" stop with the hole in the support
. Install the screw (1) and tighten
. Install the adjusting lever
. Mount "support with guard" – guard on the
inboard side
. Fit the ribbed poly V-belt
. Install the V-belt guard
. Connect water connection
. Tension the ribbed V-belt
TI_06_2010_30_01_01.fm Page 5 of 12
Technical Information 06.2010 Page 9
Check the adjustment range of the guard 2. Instruction labels
2.1 Set of instruction labels 0000 960 0101
(TS 700)
1 2 3
3701TI073 KN
A
376TI061 KN
Left: Previous versions of the instruction
labels
. Rotate the guard forwards and backwards as far Right: New versions of the instruction labels
as possible – adjustment range (A) must be Previous TS 700 instruction label (1)
limited by the stop pin 0000 967 3521 and instruction label (2)
0000 967 3520 are being replaced by the new "Set
of instruction labels" (3) 0000 960 0101.
Spare parts/service notes
The previous versions of instruction label (1)
0000 967 3521 and instruction label (2)
0000 967 3520 are no longer available. The new
"set of instruction labels" (3) 0000 960 0101 can
also be used with older STIHL TS 700 cut-off
machines.
Always attach both instruction labels in the new "set
of instruction labels" (3) 0000 960 0101.
TI_06_2010_30_01_01.fm
)m~ge 10 Technical Information 06.2010
3. Securing of the V-belt guard
3.1 Support, V-belt guard (TS 700)
3.2 Support, V-belt guard (TS 800)
1 3
2 4 1 3
2 4
6
377TI007 KN 6
7 5
377TI007 KN
7 5
Left: Previous versions of the support, belt
guard and screw Left: Previous versions of the support, belt
Right: New versions of the support with guard and screw
studs and belt guard with captive nuts Right: New versions of the support with
secured against loss studs and belt guard with captive nuts
The previous versions of the support (1) secured against loss
4224 791 3903 and the belt guard (2) The previous versions of the support (1)
4224 700 8100 are being replaced by the new 4224 791 3901 and the belt guard (2)
versions of the support (3) 4224 790 5301 and the 4224 700 8101 are being replaced by the new
belt guard (4) 4224 700 8113. versions of the support (3) 4224 790 5302 and the
The new belt guard (4) has captive nuts that are belt guard (4) 4224 700 8115.
secured against loss (5) which, together with the The new belt guard (4) has captive nuts that are
studs (6) of the new support (3), form the screwed secured against loss (5) which, together with the
connection. The previous screws (7) studs (6) of the new support (3), form the screwed
4224 708 8400 (3x) are no longer required. connection. The previous screws (7)
4224 708 8400 (3x) are no longer required.
Spare parts With the introduction of the new support, the
previous "Support with guard dia. 400 mm"
The previous versions of the support (4224 690 0104) is being replaced by the new
4224 791 3903, the belt guard 4224 700 8100 and "Support with guard dia. 400 mm" (4224 690 0120).
the screw 4224 708 8400 remain available for older
machines.
Service notes
Previous versions of the support 4224 791 3903,
the belt guard 4224 700 8100 and the screws
4224 708 8400 may not be combined with the new
versions of the support 4224 790 5301 and the belt
guard 4224 700 8113.
TI_06_2010_30_01_01.fm Page 6 of 12
Technical Information 06.2010 Page 11
Spare parts
The previous "Support with guard dia. 400 mm“
(4224 690 0104) remains available for older
machines without captive nuts on the V-belt guard.
The previous versions of the support
4224 791 3901, the belt guard 4224 700 8101 and
the screw 4224 708 8400 remain available for older
machines without captive nuts on the V-belt guard.
Service notes
Previous versions of the support 4224 791 3901,
the belt guard 4224 700 8101 and the screw
4224 708 8400 may not be combined with the new
versions of the support 4224 790 5302 and the belt
guard 4224 700 8115.
4. Summary
Item Part Name Previous New Rem.
Guard with defined adjustment range
(TS 700 only)
1 Support 4224 791 3900 4224 791 3903 1) 2)
2 Guard dia. 350 mm 4224 700 8102 4224 700 8108 3) 4)
3 Stop pin --- 4224 691 0100
4 Limit stop --- 4224 691 0200
5 Pan head self-tapping screw IS-P4x10 --- 9074 478 2967
6 Crankcase 4224 020 2903 4224 020 2910 1) 2)
7 Starter cover with rewind starter; 4224 190 0304 4224 190 0306 1) 2)
including Item 8
8 Starter cover 4224 190 0410 4224 190 0412 1) 2)
9 Rubber buffer 4224 790 9300 --- 3)
10 Spline screw IS-M5x6-10.9 9022 341 0910 --- 3)
Instruction label, captive nuts
on V-belt guard (TS 700, TS 800)
11 Support with guard dia. 400 mm; 4224 690 0104 --- 3)
including Item 14
12 Support with guard dia. 400 mm; --- 4224 690 0120
including Item 15
13 Support (TS 700) 4224 791 3903 4224 790 5301 3) 4)
14 Support (TS 800) 4224 791 3901 --- 3) 4)
15 Support (TS 800) --- 4224 790 5302 4)
16 Instruction label (TS 700) 0000 967 3521 --- 1) 4) 5)
17 Instruction label (TS 700) 0000 967 3520 --- 1) 4) 5)
TI_06_2010_30_01_01.fm
)m~ge 12 Technical Information 06.2010
Item Part Name Previous New Rem.
18 Set of instruction labels (TS 700) --- 0000 960 0101 2) 4)
19 V-belt guard (TS 700) 4224 700 8100 4224 700 8113 3) 4)
20 V-belt guard (TS 800) 4224 700 8101 4224 700 8115 3) 4)
21 Screw (3x) 4224 708 8400 --- 3) 4)
Modification to be introduced : continuously
Remarks
1) Previous version of part no longer available from factory
2) New version of part can also be used for older machines
3) Previous version of part remains available for older machines
4) See "Service notes"
5) Previous version of part is replaced by Item 18
© ANDREAS STIHL AG & Co. KG, 2010 Technical Documentation
D1/MTK-fr
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Extracted from the manufacturer's 2012 service catalogue. Most of these PDFs embed fonts with a shifted character map, so the text above was recovered rather than copied — read it as a faithful but imperfect transcription, and treat the page image above each block as the authority where the two disagree — the figures exist only there, because they are vector drawings that text extraction cannot keep.