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Technical Information · issue 25 of 2007

Carburetor; Crankcase; Air filter system; Summary

IssueTI 25/2007
Engine family 1138

Part changes (3)

WasBecomesWhat the bulletin says
1138 120 7100 1138 120 7101 1 Throttle shaft with lever The throttle shaft with lever 1138 120 7100 will be replaced by the version 1138 120 7101.
1138 020 2950 1138 020 2903 1 MS 441: Crankcase Crankcase 1138 020 2950 is replaced by version 1138 020 2903 with fitted collar screws.
1138 020 2951 1138 020 2905 2 MS 441 C-Q: Crankcase Crankcase 1138 020 2951 is replaced by version 1138 020 2905 with fitted collar screws.

Full text

Page 1 of 4

TI 25/2007 page 1
STIH)

Technical Information                                                               25.2007

  Chain saws STIHL MS 441, MS 441 C – Series 1138

  Contents
  1. Carburetor
  2. Crankcase
  3. Summary

  1.     Carburetor

  1.1     Throttle shaft with lever
  The throttle shaft with lever 1138 120 7100 will be
  replaced by the version 1138 120 7101.
  The new lever has been modified and the limit stop
  for the full-throttle setting has been moved to the
  side of the carburetor with the adjusting screws.

                                                                                                               219TI017 KN

                                                        Left:    Previous throttle shaft with lever limit stop
                                                                 for the full-throttle position on the throttle
                                                                 cable retainer lever and on the carburetor
                                                                 housing
                                                        Right:   New throttle shaft with lever limit stop for
                                                                 the full-throttle position on the throttle shaft
                                                                 lever and the support idle speed
                                                                 adjustment screw (LA)

  TI_25_2007_30_01_01.fm                                                               englisch / English USA
)m~ge 2                                                                                  Technical Information 25.2007

                                                                    1.2     Air flap housing, Clean air flap support
                                                                    For carburetor HD 41 A (see 1.1 Throttle shaft with
                                                                    lever), the air flap housing kit 1138 007 1004 will be
                                                                    offered in the future.

                                                                                        1    3

                                                      219TI016 KN
             1                            1

Left:            Previous throttle shaft with lever
                 1138 120 7100

                                                                                                                          219TI022 KN
Right:           New throttle shaft with lever                                2
                 1138 120 7101 with full throttle limit
                 stop on the lever
                                                                    This kit contains: Air flap housing (1), countersunk
The screws (1) must not be loosened: they have                      screw (2) 1138 122 7900 and sealing ring (3)
been factory-set and are therefore locked in                        1138 129 3000. Part number for air flap housing is
position.                                                           not available as a separate item.

                                                                    Service note

            HD
            41
                                                                                                             a
           HD                                                                                                1
           41 A                                                                                                  2
                                                      219TI015 KN

                                                                                                                         219TI023 KN
The carburetor can be identified with the aid of the
marking printed on the housing.
                                                                    Lever (1) must be located underneath lever (2) and
Carburetor/throttle shaft with lever assembly
                                                                    to the left of the cylindrical pin (a) – as illustrated
Carburetor identification     Throttle shaft with lever             above.
HD 41                         1138 120 7100                         For loosening and tightening the countersunk
HD 41 A                       1138 120 7101                         screws 1138 122 7900, use a Philips screwdriver,
                                                                    blade size 2.

Supply of spare parts
The throttle shaft with lever 1138 120 7100 remains
available for the previous carburetor (designation
HD 41).
The new throttle shaft with lever 1138 120 7101
cannot be combined with the previous carburetor
(designation HD 41). It can only be used with the
new carburetor (designation HD 41 A).

                                                                                                    TI_25_2007_30_01_01.fm

Page 2 of 4

TI 25/2007 page 2
Technical Information 25.2007                                                                                  Page 3

2.       Crankcase                                                Spare parts/Service note
                                                                  The crankcase with fin (1) cannot be combined with
2.1      Crankcase, collar screw                                  side plate 1128 664 1001. Side plate 1128 664 1001
The crankcases without fitted collar screws are                   must be fitted flush. The crankcase with fin can only
replaced by versions with fitted collar screws                    be combined with side plate 1122 664 1000. The
1138 664 2400.                                                    part number for the crankcase remains unchanged.

2.1.1    MS 441: Crankcase
Crankcase 1138 020 2950 is replaced by version
1138 020 2903 with fitted collar screws.

2.1.2    MS 441 C-Q: Crankcase
Crankcase 1138 020 2951 is replaced by version
1138 020 2905 with fitted collar screws.

2.1.3    Supply of spare parts
In the future, the crankcases with collar screws shall
be available as spare parts. The previous
crankcases without fitted collar screws are no longer
available.

2.2      Crankcase, side plate
Machines with a wrap around handlebar are now
equipped with side plate 1128 664 1001. The new
crankcase will no longer incorporate the fin (1).

                1
                                                    219TI014 KN

Left:     Crankcase with fin (1).
Right:    Crankcase without fin

TI_25_2007_30_01_01.fm
)m~ge 4                                                                        Technical Information 25.2007

3.       Summary
Item     Part name                                Previous              New                      Remarks
 1       Carburetor HD 41; comprising item 3      1138 120 0600         ---                      1)
 2       Carburetor HD 41 A;
         including Items 3 and 4                  ---                   1138 120 0600
 3       Throttle shaft with lever                 1138 120 7100        1138 120 7101            2)
 4       Air flap housing assembly;
         including Items 5 and 6                  ---                   1138 007 1004
 5       Countersunk screws                       ---                   1138 122 7900
 6       Sealing ring                             ---                   1138 129 3000
 7       Crankcase (MS 441)                       1138 020 2950         1138 020 2903            1)
 8       Crankcase (MS 441 C-Q)                   1138 020 2951         1138 020 2905            1)

Modification to be introduced continuously
Remarks
1) Previous version of part is no longer available from factory
2) Previous version of part remains available for older models

© ANDREAS STIHL AG & Co. KG, 2007                         Technical Documentation
                                                          D1/MTK-bl

                                                                                        TI_25_2007_30_01_01.fm

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