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Technical Information · issue 45 of 2008

Throttle cable, support; Fastening the generator; Flywheel, tightening torque; Summary

IssueTI 45/2008
Engine family 1138

Part changes (3)

WasBecomesWhat the bulletin says
1138 180 1102 1138 180 1105 2 MS 441 C The previous throttle cable 1138 180 1102 and support 1138 182 4001 are being replaced by the version 1138 180 1105 consisting of throttle cable and support.
1138 182 4001 1138 160 2501 The previous brake cable 1138 160 2500, including 1 the throttle cable support 1138 182 4001, will be replaced by the spare part brake cable Left: previous throttle cable and support 1138 160 2501.
9022 313 0659 9022 313 0658 219TI031 KN Spline screw 9022 313 0659 for fastening the generator is being replaced by the version 9022 313 0658.

Full text

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TI 45/2008 page 1
STIH)

Technical Information                                                                           45.2008

  Chain saws STIHL MS 441, MS 441 C – Series 1138

  Contents
  1.   Throttle cable, support
  2.   Fastening the generator
  3.   Flywheel, tightening torque
  4.   Summary

  1.       Throttle cable, support
  The previous throttle cable and support are being
                                                                       1.1    MS 441
  replaced by the version throttle cable with support
  and integral insert for improved sealing.                            The previous throttle cable 1138 180 1102 and
  Simultaneously, the retainer for the throttle cable                  support 1138 182 4000 are being replaced by the
  support on the tank housing will be adapted.                         version 1138 180 1104 consisting of throttle cable
                                                                       and support.

                                                                       1.2    MS 441 C
                                                                       The previous throttle cable 1138 180 1102 and
                                                                       support 1138 182 4001 are being replaced by the
                                                                       version 1138 180 1105 consisting of throttle cable
                                                                       and support.
                                                                       Brake cable
                                                         219TI039 KN

                                                                       The previous brake cable 1138 160 2500, including
                           1                                           the throttle cable support 1138 182 4001, will be
                                                                       replaced by the spare part brake cable
  Left:    previous throttle cable and support                         1138 160 2501.
  Right:   new throttle cable with support and
           insert (1)
  The new throttle cable with support stands out
  because of the insert (1) that protects the throttle
  cable against the possibility of fouling.

  TI_45_2008_30_01_01.fm                                                                                englisch / English
)m~ge 2                                                                                   Technical Information 45.2008

1.3      Supply of spare parts                                        1.4.1   Rework
In the future, the previous individual parts throttle                 .   Remove tank housing
cable and support will no longer be available from
the factory. The new version throttle cable with
support can also be used in older machines, see
b 1.4.
The previous throttle cable 1138 180 1102 may not
be combined with the new version throttle cable
support. The previous throttle cable may only be
combined with the previous throttle cable supports
1138 182 4000 and 1138 182 4001.
                                                                                              1
Combinations of the previous and new version are
not permitted.

1.4      Service note
With the introduction of the new throttle cable with
support, the throttle cable support mount on the tank
housing will be adapted. In the event of servicing,

                                                                                                                             219TI041 KN
the tank housing must be reworked.
The modified mount for the throttle cable support
has already been implemented in the tank housings
                                                                      .   Using a flat file, file down the bracket (arrow)
1138 350 0805 (MS 441) and 1138 350 0806
                                                                          until it is even with the base (1)
(MS 441 C) cf. TI 16.2008, but up until now was
combined with the previous versions throttle cable                    .   Deburr the surfaces that you have filed
and throttle cable support.
                                                                      1.4.2   Installation
The following cases are possible in service:
                                                                      Only for MS 441 C:
                                                                      .   Screw brake cable into throttle cable support
                                                        219TI040 KN

                                                                                                                             219TI042 KN

Left:    Tank housing with bracket closer to the
         tank – throttle cable support can be
         installed without additional measures                        .   Install throttle cable with support and insert
Right:   Tank housing with elevated bracket –
                                                                      Only for MS 441 C:
         rework required
                                                                      .   Attach brake cable, check trigger interlock play
                                                                          and adjust if necessary

                                                                                                      TI_45_2008_30_01_01.fm

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TI 45/2008 page 2
Technical Information 45.2008                                                                                         Page 3

2.     Fastening the generator                                          3.      Flywheel, tightening torque
                                                                        The tightening torque for the crankshaft/flywheel
                                                                        connection is being increased from 28 Nm to
                                                                        33 Nm.
                                                                        Service note
                                                                        Before mounting the flywheel, clean and degrease
                                                                        the crankshaft stub and the hole in the flywheel hub.

                                                    219TI031 KN
Spline screw 9022 313 0659 for fastening the
generator is being replaced by the version
9022 313 0658.
The new microencapsulated screw no longer has to
be used with thread-locking adhesive.
Before renewed assembly, coat microencapsulated
screws with medium strength thread-locking
adhesive (Loctite 242 or Loctite 243).

4.     Summary
Item     Part name                                                Previous               New                     Remarks
 1       Throttle cable                                           1138 180 1102          ---                     1)
 2       Support (MS 441)                                         1138 182 4000          ---                     1)
 3       Support (MS 441 C)                                       1138 182 4001          ---                     1)
 4       Throttle cable (MS 441); incl. support
                                                                  ---                    1138 180 1104           2) 3)
 5       Throttle cable (MS 441 C); incl. support
         and Item 6                                               ---                    1138 180 1105           2) 3)
 6       Screw                                                    9074 478 2967          9074 478 2967           4)
 7       Brake cable; incl. Items 3 and 6                         1138 160 2500          ---                     2)
 8       Brake cable                                              ---                    1138 160 2501           2)
 9       Screw                                                    9022 313 0659          9022 313 0658           2)

Modification to be introduced: continuously
Remarks
1) Previous version of part is no longer available from factory
2) New version of part is also a spare part for older machines
3) see “Service Notes” b 1.4
4) Part is unchanged

© ANDREAS STIHL AG & Co. KG, 2008                                       Technical Documentation
                                                                        D1/MTK-bl

TI_45_2008_30_01_01.fm

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TI 45/2008 page 3

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